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 printable version
Removing and installing oil pan
Elements of the lubrication system of four- and five-cylinder engines, except the engine 1,6-I AHL index
1 - a sealing ring. If damaged, use a new sealing ring;
2 - a cover;
3 - dipstick engine oil;
4 - lock the probe. When pumping oil from the oil pan must be removed;
5 - a sealing ring. When installing, use a new sealing ring;
6 - the oil feed conduit 20 Nm. The oil supply to the turbocharger only engines AEB;
7 - adapter. If damaged, use a new adapter;
8 - the sealing ring. If damage is necessary to use a new sealing ring;
9 - a bolt, 25 Nm;
10 - the holder of the oil filter;
11 - oil pressure sensor, 25 Nm. When tightness setting the oil pressure sensor is necessary to use a new sealing ring;
12 - a sealing ring. If damage is necessary to use a new sealing ring;
13 - oil heat exchanger. When installing the oil heat exchanger surface mating flange must be lubricated with a thin layer of sealant, AMV-18810002;
14 - a nut, 25 Nm;
15 - the oil filter;
16 - a cover;
17 - a gear wheel drive of the oil pump;
18 - the rotors of the oil pump; | 19 - a cover of the oil pump with oil pressure relief valve. Oil pressure relief valve opens at a pressure of 5,7-6,7 bar;
20 - a bolt, 10 Nm;
21 - a bolt, 25 Nm;
22 - oil deflector;
23 - a bolt. For unscrewing bolts sump must use hinge key;
24 - oil drain plug;
25 - a sealing ring;
26 - oil pan. When installing the oil pan mating surface must be cleaned from the traces of the oil pan gasket;
27 - a lining of the oil pan. When installing, use a new oil pan gasket. Before installing the gasket, apply a layer of sealant D2 in the junction of the sealing flange and the cylinder.
On engines 1,6-I AHL with the code on the five-cylinder engine oil pan gasket is absent, and instead uses liquid silicone sealant VW-D176404A2;
28 - a lining. If damaged, you must use a new gasket.
29 - the pipeline of return of oil,
Return oil from the turbocharger only engines AEB;
30 - a bolt, 10 Nm;
31 - a tube maslozabornika. Before installing the tube maslozabornika need to clean the strainer;
32 - a bolt, 10 Nm;
33 - a sealing ring;
34 - bypass valve, 27 Nm. Opening pressure 2.5-3.2 bar;
35 - nozzle for spraying oil on the bottom of the engine;
36 - shut-off valve oil return pipe, 50 Nm. |
Four- and five-cylinder engine
To remove the oil pan is necessary to loosen the power unit and using a lifting device, raise the power unit.
Withdrawal
| PERFORMANCE ORDER | | 1. Remove the bottom mudguard of the engine. | | 2. Drain the engine oil by loosening the oil drain plug about half a turn. Place the container for oil plum under a drain stopper and unscrew a stopper completely. If necessary, press a stopper when unscrew that oil did not proceed prematurely. When the oil is completely drained, screw the oil drain plug in place (see. Table "tightening moments oil drain plug"). | | 3. Remove the serpentine belt. | | 4. On vehicles with the air conditioning system, remove the mechanism of a tension roller and remove the air conditioning compressor drive belt. | | 5. Drain the coolant (remove the lower radiator hose). |  | 6. Using a steel rod (2) with a diameter of 5 mm, lock by turning the pulley of the radiator fan and the back of the bolt unscrew the radiator fan. Remove the radiator fan. |  | 7. Remove the motor bracket. Showed bracket on the removed engine. |  | 8. Disconnect the connection of the wires to release the lock and remove the starter. |  | 9. If there is unscrew the screws (2 and 5) and remove the bracket located between the oil sump and intake manifold. Do not remove the bolts 1, 3 and 4, the second fastening bracket. | | 10. Remove the upper part of the left support of the power unit. |  | 11. Using a marker, mark the location of the threaded connections 1, 2 locking bushings on the supports of the power unit. | | 12. Remove the bottom fastening of the two poles of the power unit. | | 13. Hook the sling lifting mechanism power unit and raise so that only the lower part of his body touches the front wall. | | 14. Remove the left support of the power unit. |  | 15 jack through wooden block support bracket supporting the power unit in order to keep him in place after unscrewing bolts. |  | 16. Unscrew the nut of 1 fastening of support of the power unit in the lower left and right sides. The first unscrew the bolts from the bracket 2 and 3 on the left and right sides, then four bolts on the left and right sides. |  | 17. Unscrew a few turns lower bolt of the right support gearbox 2, and then remove the front bolt 1. |  | 18. Unscrew the nut as far as to keep it at the level of an end of the bolt. | | 19. Carefully lower the jack bracket of the power unit. To it does not displace the axis immerse and empty the bracket from the front. | | 20. Remove the jack and turn the stabilizer down. | | 21. Unscrew bolts and remove oil pan from the engine block. |
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Setting
ENGINES 1,6-I AHL WITH CODE and five-cylinder engine
Four-cylinder engine, except the engine 1,6-I AHL WITH CODE
| PERFORMANCE ORDER | | 1. Using a wooden or plastic scraper, clean the mating surface of the oil pan and cylinder block of sealant. | | 2. Before installing the gasket, apply a thin layer of sealant D2 into the junction of the sealing cap and the engine block. | | 3. Install a new gasket without sealant. |
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ALL ENGINES
Location bolts of support of the power unit
| PERFORMANCE ORDER | | 1. regular intervals and gradually tighten bolts sump. Do not overtighten, as otherwise the oil pan gasket to be deformed. | | 2. Lower the engine and remove the sling lifting mechanism. | 3. jack through wooden bar lift the engine mounting and the left and right side of the screw bolts and tighten them to torque.
A warning  For the engine mounting bracket is necessary to use new bolts.
| | 4. Screw the mounting support, compensating torque. Tighten all bolts to 25 Nm. | | 5. Tighten the M10 bolts securing the support of a transmission torque of 40 Nm and transmission mount bracket (M8 bolts) to 25 Nm. | | 6. The bracket bolts located between the oil sump and intake manifold, tighten to 25 Nm. | | 7. Place the starter cord through the bracket on the oil pan, close the wire retainer and fix it with new clamps. | | 8. Set the drive belt and radiator fan. |
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CARS WITH AIR CONDITIONING
| PERFORMANCE ORDER | | 1. Fix the tensioning pulley belt air conditioning compressor. | | 2. Install the air conditioning compressor belt. | | 3. Establish an arm lock. | | 4. Lower the vehicle. | | 5. Fill the engine with engine oil. Make a control trip and check for leaks oil pan. If necessary, slightly tighten the bolts sump. |
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