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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B6 (from the year 2004)

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Volkswagen Passat B6
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Volkswagen
Passat B6
Operation and maintenance of car
Engine
Overview
Mechanical (engine capacity of 1.6 liters)
Removal and installation of the top casing of the engine
Check the timing belt (4-cyl. Petrol engines of 1.6 liters)
Removing Engine
Engine installation
Disassembly and assembly of the engine
Removing and installing V-ribbed belt
Removing and installing timing cover
Replacing crankshaft oil seal on the side of the pulley
A method of tightening the mounting bolt sprocket belt drive
Dismantling and assemblage of pistons and rods
Cylinder Head
Checking the valve timing
The timing
Removing and installing the camshaft housing
Removal and installation of the cylinder head
Compression Test
Repair the valve mechanism
Checking the valve guides
Replacing valve stem seals
Lubrication system
Cooling system
Fuel Injection System
The mechanical part (petrol engines of 2.0 liters)
Lubrication system
System ohlazhdeiya
Fuel system
Injection system
System of release of gases otrabotavschih
Ignition system
The mechanical part (diesel engines of 2.0 liters)
Lubrication system
Cooling system
Fuel system
Turbocharging turbo running on exhaust
The direct injection diesel
Exhaust
Tables
Transmission
Chassis
Steering Gear
Brakes
Onboard electric
Body
diagrams
 


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A method of tightening the mounting bolt sprocket belt drive



NOTE
To fix the gear drive V-belt gradually introduced Kit.
The repair kits will include one bearing sleeve and two washers of different inner diameter with a diamond coating. Both of these goals to prevent rotation of the crankshaft tightening the fastening bolts.
Prior to implementing repair kit should always use new fixing bolt. The support sleeve is allowed to re-use.
Using the repair kit.


Kit with bolt

Fixing bolt
Fig. 2.22. Fixing bolt: 1 - the mounting bolt; 2 - a washer with a diamond coating (inner diameter: 19 mm); 3 - bearing sleeve; 4 - O-ring; 5 - a washer with a diamond coating (inside diameter 23 mm)


See Fig. 2.22.

The order of execution of works
Open guides and disconnect the wiring connector from EGR valve.

Dist-plug outlet shaft
Fig. 2.23. Dist-plug outlet shaft


Unscrew bolts 1 and remove the cover 2 exhaust camshaft (Fig. 2.23).
Rotate the crankshaft in the direction of engine rotation before TDC of the first cylinder.

Location labeling
Fig. 2.24. Location labeling


Mark the position of the hole in the exhaust camshaft 1 and the camshaft housing 2 colored pencil (Fig. 2.24).

NOTE
Check that the mating surfaces of the mounting bolt to the crankshaft sprocket has not been oil and grease.

First Push support sleeve 3 and 2 washer (inner diameter 23 mm) on the retaining bolt 1.
Screw the mounting bolt 1 by about 2 turns to the crankshaft.

Installation of the bearing sleeve
Fig. 2.25. Installation of the bearing sleeve


Then slide the washer 2 and the bearing sleeve 3 crankshaft journal until it stops (Fig. 2.25).
Remove the mounting bolt (with push support sleeve against the crankshaft).
Install a new oil seal on the side of the crankshaft pulley.

Fixing bolt and gear drive V-ribbed belt
Fig. 2.26. Fixing bolt and gear drive V-ribbed belt


Screw the new mounting bolt 1 with a gear drive V-belt 2 and the washer 3 (inner diameter 19 mm) in the crankshaft journal (Fig. 2.26).
Always use a new bolt.
New mounting bolt can be distinguished by nadsverlennoy head.

NOTE
When tightening, do not allow random rotation gear drive V-belt at an angle (180 ?�) to secure the key.

Tightening torque 150 Nm + to tighten on 1/2. (180 ?�).
Hold the gear drive V-ribbed belt with a wrench to lock.
Check the position of the exhaust camshaft.
Both the level 1 and 2 must match.
If both the level 1 and 2 do not match, repeat the operation with a new washer (Fig. 2.24).




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Replacing crankshaft oil seal on the side of the pulley
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Dismantling and assemblage of pistons and rods

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