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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B6 (from the year 2004)

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Volkswagen Passat B6
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Volkswagen
Passat B6
Operation and maintenance of car
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Overview
Differences clutches
Bleeding the clutch assembly
Removing and installing the support bracket
Removing and installing servopruzhiny
Removing and installing clutch pedal
Removing and installing master cylinder
Hydraulic clutch
Removal and installation of the working cylinder
Installing the drive gear
Removing and installing clutch production Sachs
Removal and installation of the production of LuK clutch
Check clutch
Repair of the drive gear
Removal and installation of the cuff with a button switch and noise insulation
Removing and installing control cables - parts and components
Removal and installation of the drive gear
Adjusting drive the drive gear
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Removal and installation of the drive gear



Installation position of the gear lever / intermediate lever
Fig. 3.46. Installation position of the gear lever / intermediate lever 1 - the gear lever with vibration damper; 2 - intermediate lever engages the tire slip gear lever by a slide



Withdrawal
Disconnect the earth cable to the battery when the ignition is off.
Remove and place the cuff with a button switch and soundproofing.
Remove the center console and a mounting bracket for the center console.
If there is, it is necessary to remove the sensor for monitoring the passenger compartment with the rear mounting nuts.

Nuts housing scenes
Fig. 3.47. Nuts housing scenes


Remove the body nuts scenes (Fig. 3.47).
Remove the air filter assembly if he is over the drive gear.

Tab washers cables and selector switch
Fig. 3.48. Tab washers cables and selector switch


Remove the lock washer 3 to the shift cable to the shift lever 1 (Fig. 3.48).
Remove the lock washer 4 for selector cable from the intermediate lever 2.
Pull selector lever cable and shift cable with pins.

Bracket gearbox and a tubular hose
Fig. 3.24. Bracket gearbox and a tubular hose


Remove the cable support from gearbox, respectively, after remove the hose clamp on the bracket A B (Fig. 3.24).
Remove soundproofing.
Remove the cross tunnel.
Separate exhaust system and remove the stretcher.
Remove the rear exhaust system and remove the heat shield.
Tilt switch housing down and remove it from the selector lever cable.

Setting
Installation is performed in reverse order, with the need to consider the following.
Apply a small amount of grease to the pins shift lever 1 and the intermediate lever 2 (Fig. 3.48).
Replace retaining shayby3 and 4 after each dismantling.
Set the protection for the shift cable retainer 3 and selector cable retainer 4.
Align the body parallel to the switch body.
Distance stand must be the same on both sides.
If available, install a sensor to monitor the interior rear-fixing nuts.
Install the mounting bracket for the center console and the center console.
Remove and place the cuff with a button switch and soundproofing.
Install the heat shield.
Assemble the exhaust system without stress and mount cross the tunnel.
Adjust the drive gear.
Install the air filter housing assembly if it was removed.
Pay attention to the necessary work after connecting the battery.

Tightening torques
The body wings to the body:
- Nut M6 - 8 Nm;
- Nuts M8 - 25 Nm.
The support cables to the PPC - 20 Nm




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Adjusting drive the drive gear

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