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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg
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Volkswagen
Touareg
Operation and maintenance of car
Engine
Preliminary checks on the car
The mechanical part (petrol engines 3,2L)
Removal of the power unit
Removal and installation of the left and right engine support cushions
Removing and installing drive plate
Removing and installing oil seal on the flywheel side
Replacing the oil seal on the side of the crankshaft vibration damper
Replacement of sealing flange on the side of the crankshaft vibration damper
Removing and installing crankshaft
Removing and installing the side cover
Removing and installing cylinder head cover
Removal and installation of the cylinder head
Checking the valve timing
The timing
Removing camshafts
Installing the camshaft
Checking the axial displacement of the camshaft
Marking camshafts
Replacing valve stem seals
Checking the valve guides
Processing valve seat
Valve sizes
Checking the pistons, piston rings and cylinder bore
The mechanical part (petrol engines 4,2L)
The mechanical part (diesel engines 5,0L)
Removing and installing subframe
Pressurization system (diesel engines)
Cooling system (petrol engines)
The cooling system (diesel engines)
Lubrication (petrol engines)
Lubrication system (diesel engines)
Injection System (petrol engines)
Fuel injection system (diesel engines)
Exhaust
FUEL (beninovye engines)
Tables
Transmission
Chassis
Steering Gear
Brakes
Onboard electric
Body
diagrams
 


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Removal and installation of the left and right engine support cushions



Withdrawal
Remove the air filter assembly from the flow sensor.
Turn off fixing nuts 2 on the left and right engine mountings.

Setting adapter
Fig. 2.39. Setting adapter


Insert the adapter in Traverse 10-222A 10-222A / 16 high side guide lead screw up, as shown in Figure 2.39.
Then insert the adapter 10-222A / 19 in Traverse 10-222A right and left. Install yoke 10-222A on spars.

Engine installation on the boom
Fig. 2.40. Engine installation on the boom


Pick up the engine two earrings 10-222A / 12 to the adapter 10-222A / 16 and slightly tighten it (Fig. 2.40).
Then, unscrew the fixing bolts 1 of the left and right engine mountings / stretcher.
If necessary, use the free space between the cylinder head and the front wall.
Now carefully lift the engine using a crane 10-222A / 16.
To remove pillows engine mount must also loosen the left or right engine mounts from the cylinder as long as the engine can not be raised high enough.

Arrangement of sealing flanges
Fig. 2.41. Arrangement of sealing flanges: 1 - a bolt; 2 - vibration damper; 3 - a bolt; 4 - gland; 5 - sealing flange; 6 - cylinder block; 7 - sealing flange; 8 - gland; 9 - two-mass flywheel; 10 - a bolt; 11 - a bolt



Setting
Installation is performed in reverse order.
When setting Check the correct fit of the pin cushion engine support.
First Loosely all fixing bolts by hand, only then tighten them to the specified torque.
The tightening torque of the fastening bolt 1: 60 Nm.
The tightening torque of the fastening bolts 2: 75 Nm.
Tightening torque of fixing bolts of the oil filter housing / engine support on the left cylinder block 23 Nm.
Tightening torque of the fastening bolts on the right support of the engine cylinder block 40 Nm.




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Removal of the power unit
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Removing and installing drive plate

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