add to favorites contacts sitemap
REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Transporter, Caravelle (1990 release)

general info. full specifications. diagnostics. hints. tips. tricks
Volkswagen Transporter / Caravelle
Home
 
Volkswagen
Transporter / Caravelle
Instructions
Engine
General Data Engine
Removing and installing engine
Removing radiator
Removal and installation of a mudguard of the engine
Toothed belt
Cylinder Head
Removing and installing the camshaft
Hydraulic bucket tappets
Replacing valve stem seals
Valve
Compression Test
Belt
Troubleshooting Engine
Ignition system
Lubrication system
Engine cooling system
The power supply system of the engine
Fuel injection
Exhaust system
Removing and installing exhaust system
Replacement of the spring plates
The exhaust muffler and exhaust pipe
Lambda probe
Coupling
Transmission
Suspension
A steering
Brakes
Wheels and tires
Body
Electrical
 


Hit Counter by Digits


print page printable version

Exhaust system



The exhaust system of the petrol engine

1. Bracket
2. Stopper
3. Bolts (M6 - 10 Nm M8 - 25 Nm M10 - 40 Nm)
4. The tube measuring CO
5. The compound, 30 Nm
6. Laying
7. Exhaust manifold
8. Bracket - between the intake manifold and exhaust manifold
9. The front exhaust pipe
10. Hinge
11. Clamping collar - Align the system as exhaust, a clamping sleeve in the longitudinal direction, the dimensions 14, 15 and 16 were exposed
12. Retaining ring - pay attention to the performance of
13. Middle Silencer
14. Dimension "a" = 45-55 mm
15. The size of "b" = 1-2 mm
16. The size of the "C" = 25-35 mm
17. Exhaust muffler
18. The catalyst
19. Lambda probe, 50 Nm - lubricated with grease only the thread G5. G5 should not fall into the splined region of the probe body
20. Warm plate

In the gasoline engine exhaust system consists of the following parts: the exhaust manifold, front exhaust pipe, catalyst, middle silencer and exhaust muffler. The diesel engine is in addition to the exhaust manifold and the front exhaust pipe, silencer and middle silencer. Required to adjust the catalyst oxygen sensor (only petrol engine) is screwed into the front tube near the flange. The figures show the exhaust system 4-cylinder engines. They fully comply systems 5-cylinder engines.

The exhaust system of the diesel engine

1. Nuts (M6 = 5 Nm M8 = 25 Nm M10 = 40 Nm)
2. Laying
3. Exhaust manifold
4. The contact ring - only replace in case of damage or depressurization. Remove the screwdriver
5. The spring plate
6. Front exhaust pipe
7. Clamping collar - exhaust gas discharge system so Align clamping sleeve in the longitudinal direction, the dimensions 15 and 16 are kept
8. Optional silencer
9. Suspension
10. Holder
11. Retaining Ring
12. Middle Silencer
13. The exhaust pipe
14. A thermal barrier fencing
15. The size of "a" = 50 ?� 5 mm
16. The size of "b" = 30 ?� 5

1.9 liter turbocharged diesel engine (50 kW / 68 hp..) Is equipped with an additional catalyst between the front exhaust pipe and silencer and an additional feedback control of the exhaust gas. Contact the exhaust gas flow through the connecting pipe attached to the exhaust manifold, which removes part of the exhaust gases through a controlled vacuum valve return flow of exhaust gases into the intake manifold.

Adjust the return flow of exhaust gases is carried out two-way valve which, in turn, is controlled by an automatic control unit heater.

When the engine is cold (below 50 ?� C) reverse flow of exhaust gases is closed.

The sensor output of uniform motion on the pump, determines that the exhaust gas must be fed back if the engine is running on the power of uniform motion (partial power).

At speeds of 1200 rev / min, reverse flow of exhaust gases is interrupted for 2 seconds, and 2,900 rev / min closed.

Proofreading sensor altitude off the return flow at an altitude of about 100 m.

All components of the exhaust system screwed together or connected to the spring plates and can be replaced individually. Self-clamping nuts and gaskets are replaced after removal. Rubber dampers are tested for porosity and damage, if necessary, replaced. Checking the status of retaining rings, replaced damaged.

When installing a new exhaust system is also recommended that you replace all fasteners.




« previos page
Diagnostics of malfunctions of system of injection of fuel Digifant
next page »
Removing and installing exhaust system

Copyright © 2010 AutoManuals.biz. Trademarks belong to their respective owners. All rights reserved.