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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mazda 3 (2003 release)

general info. full specifications. diagnostics. hints. tips. tricks
Mazda 3
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Mazda
3
Operation and maintenance of car
Engine
General description new engines models L8, LF, L3
The mechanical part of engines
Engine Model L8 or LF
Checking the contents of the CO / CH in the exhaust gas
Measurement of engine compression
Verify accessory drive belt
General information and safety when removing the power unit
Removal of sealant
Removal and installation of the power unit
Check actuator variable valve timing (L3)
Removal and installation of the actuator variable valve timing (L3)
Timing chain drive
Removal and installation of the oil control valve (OCV) (L3)
Checking the oil control valve (OCV) (L3)
By operation of the spool valve (OCV) (L3)
General repair operations on the power unit
Check the cylinder head
Check the valve guide
Measuring the length of the valve
Measure the diameter of the valve stem
Measurement of the internal diameter of the valve guide
Measuring the height of protrusion of the valve guide
Replacing the valve guide
Pressing the valve guide
Check and repair the valve seat
Check the valve spring
Checking camshaft
Measure the diameter of the neck of a cam
Measurement of radial clearance of cervical camshaft
Measuring axial clearance of cervical camshaft
Check valve tappet
Checking cylinder
Check valve nozzle maslorazbryzgivayuschego
Check the piston
Checking crankshaft
Measurement of run-out of the crankshaft
Measure the diameter of the necks of the crankshaft
Measurement of radial clearance in the crankshaft bearing
Check the connecting rod side clearance
Measurement of the radial clearance of the connecting rod
Check the bolts
Assembling the cylinder (the beginning)
Assembling the cylinder (the end)
Assembling the cylinder head
Assembling the valve timing
Appendix 1
Annex 2
Appendix 3
Engine Z6 - mechanical part
Lubrication system
Cooling system
Intake system
Fuel system
Exhaust and Emission
Ignition system
Control system
Tables
Transmission
Chassis
Steering Gear
Brakes
Onboard electric
Body
 


Hit Counter by Digits


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Check the piston



ATTENTION
In normal practice, piston, piston ring and connecting rod do not understand. When replacing the piston piston pin, piston ring and connecting rod are replaced together as a single element.


Measure the diameter of the piston
Fig. 2.162. Measure the diameter of the piston


Measure the outside diameter of each piston at right angle 90 ?� to the piston pin 10.0 mm above the piston (Fig. 2.162).
If the piston diameter - smaller than normal, replace the piston, piston pin, piston ring and connecting rod assembly.
Bore L8:
82,965-82,995 mm;
LF, L3, L3 (with the valve timing change mechanism):
87,465-87,495 mm.
Measure the clearance between the piston and the cylinder.
If the value is not correct, replace the piston, piston pin, piston ring and connecting rod assembly.
Normal clearance: 0,025-0,045 mm.
Maximum gap: 0.11 mm.

The measurement of the gap between the piston ring and the ring groove
Fig. 2.163. The measurement of the gap between the piston ring and the ring groove


Measure the gap between the piston ring and the ring groove over the entire circumference of the piston (Fig. 2.163).
If the clearance exceeds the maximum, replace the piston, piston pin, piston ring and connecting rod assembly.
Standard clearance:
- Top: 0.03-0.08 mm;
- Second, to 0,03-0.07 mm;
- Scraper: 0,03-0.07 mm.
Maximum gap:
- Top: 0,17 mm;
- The second scraper: 0.15 mm.

Measuring the gap of the piston ring
Fig. 2.164. Measuring the gap of the piston ring


Insert the piston ring into the cylinder and pushing the piston ring, slide it into the lower point. Measure the end gap of each piston ring probe (Fig. 2.164).
If the clearance exceeds the maximum, replace the piston, piston pin, piston ring and connecting rod assembly.
Standard clearance:
- Top: 0,16-0,31 mm;
- Second: 0,33-0,48 mm;
- Scraper: 0,20-0,70 mm;
- Maximum clearance: 1.0 mm.




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