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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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Mercedes-Benz
G-class
Introduction
Controls and operation receptions
Current care and maintenance
Engine
System of cooling, heating, ventilation and air conditioning
The power supply system and exhaust
Systems of an electric motor
Automatic Transmission
Transmission Line
Brakes and auxiliary systems
Specifications
Check the brake system for leaks
Check of serviceability of functioning of the vacuum brake booster
Removal and installation of the brake fluid reservoir and the master cylinder (GTZ)
Removing and installing brake servo stroke sensor diaphragm BAS
Removal and installation of the vacuum pump (diesel engines)
Removing and installing control modules ABS / EBV / ESP
Removing and installing hydromodulator ABS / 4-ETS
Removal and installation of wheel gauges ABS
Removal and installation of the rotor wheel ABS sensors
Removing and installing brake pedal
Removal and installation of the cocking lever parking brake with bearing bracket
Replacement brake hoses
Check and replacement of brake pads
Replacing the parking brake shoes
Removing and installing brake caliper
Repair of fixed-type caliper
Check, removal and installation of brake disks
Removal and installation of components of the cable handbrake
Adjusting the parking brake
Bleeding brake system
Suspension and steering
Body
Onboard electric
Wiring
 


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Check, removal and installation of brake disks



Check

The measurement of the lateral runout of the brake disc (for example, the front wheel brake)


PERFORMANCE ORDER

  1. Evaluate the amount of movement of the wheel bearing, if necessary, make appropriate adjustment (see chap. The transmission line).
  2. Remove the wheel and visually assess the condition of the brake discs. In identifying the deep grooves machined wheels should be in the range of acceptable values or replace (See below.).

Drives must be replaced in case the thickness of any of them is out of the lower limit of the permitted range (see. Specifications).

  1. Secure the hub assembly on the dial gauge DTI, pinning him to the side of the plunger drive.
  2. Reset the meter and turn the disc determine the value of its lateral runout.
  3. Compare result of measurement to requirements of Specifications, in case of need replace the disc (see. Below).

Refitting

The brake discs must be replaced at the same time set for both wheels on one axle!

Front brake discs

Details of the installation disc brake front wheel

61 - Brake disc

64 - Fixing bolt

PERFORMANCE ORDER

  1. Remove the brake pads (see. Section Check and replacement of brake pads).
  2. Remove the caliper (see. Section Removal and installation brake caliper).
  3. Remove the locking bolt (64) and remove the brake disc (61), - the bolt must be replaced without fail.
  4. Installation is in the reverse order - the seat surface of the disk before installation grease longlife grease type MV number 000 989 63 51.
  5. Finally, check the brake fluid level, if necessary, make appropriate adjustment (see chap. Current care and maintenance).

Front brake discs

PERFORMANCE ORDER

  1. Remove the caliper (see. Section Removal and installation brake caliper).
  2. Remove the brake pads (see. Section Check and replacement of brake pads).
  3. Remove the anchor clip (6) - Prepare removable self-locking bolts.
  4. Pull back the parking brake shoes.
  5. Remove the retaining bolt and remove the brake disc.
  6. Installation is in the reverse order.
  7. Finally, check the brake fluid level, if necessary, make appropriate adjustment (see chap. Current care and maintenance).




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Removal and installation of components of the cable handbrake

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