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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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Mercedes-Benz
G-class
Introduction
Controls and operation receptions
Current care and maintenance
Engine
System of cooling, heating, ventilation and air conditioning
The power supply system and exhaust
Systems of an electric motor
Automatic Transmission
Transmission Line
All-wheel drive - general information
Transfer case
Bridges
general information
Check and adjustment of level / replacement of oil builds bridges
Check packing grease hinge covers rotary assembly of the front axle
Adjusting the wheel bearings front axle
Check concentricity landing flanges leading main gear
Replacing the seals leading main gear
Removing and installing the leading main gear
Removal, installation and adjustment of the slave cylinder and components of the drive lock brake differential
Disassembly and assembly of the executive cylinder drive differential lock
Removing and installing front wheel hub
Disassembly and assembly of front wheel hub
Removing and installing drive shafts of front axle
Adjusting the rotary bearing units
Disassembly and assembly of the hinge housing front axle
Disassembly and assembly of the drive shaft
Removal and installation of semiaxes
Disassembly and assembly of the half-line
Removing and installing brake differential assemblies with ring gear
Dismantling and assembling brake differential
Verifying the gearing of the main transfer
Removing and installing assemblies front and rear axle
Brakes and auxiliary systems
Suspension and steering
Body
Onboard electric
Wiring
 


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Check concentricity landing flanges leading main gear



Each removal connecting flange to be measured corresponding to the rotational resistance of the bridge assembly (without wheels), - brakes must be released.


Check concentricity landing connecting flange (1) the drive pinion

Details of the installation of a connecting flange

1 - Connection flange
2 - flanged nut


PERFORMANCE ORDER

  1. Remove the flange (1) propeller shaft, move it to one side and tie the wire to the frame of the vehicle, - the procedure is similar to the procedure described in the section Disconnecting and connecting the drive shafts to the transfer box for connecting flanges transfer case.
  2. Verification is done by using a dial gauge plunger type (DTI) and a special adapter flange (460 589 01 23 00).
  3. Connect the adapter to the connecting flange (1).
  4. Secure the base frame gauge on the axle so that it turned out the plunger is pressed to the front surface of the measuring transition spigot flange.
  5. Reset the device and make the required measurement, having turned the main transfer one full turn. Compare result of measurement to requirements of Specifications.

Front axle

If any backlash flange front axle final drive, replace the flange.

To avoid damage to the bearings in any case do not bring down the hammer flange, - if necessary, use the pliers (460 589 02 33 00)! Flanged nut must be replaced without fail!

Rear Axle

PERFORMANCE ORDER

  1. If the play of the flange of the rear axle exceeds the limit, unlock and release the flanged nut (2) and remove the flange, after marking the position of the nut and the flange relative to the shank pinion.

To avoid damage to the bearings in any case do not bring down the hammer flange, - if necessary, use the pliers (460 589 02 33 00)!

  1. Assess the flange, in case of need make replacement.
  2. If you need to replace because there is no detection of damage, turn the flange at 180 ?� clockwise, reinstall, and recheck. Further, if necessary, the flange can be turned twice (at 90 ?� C and again at 180 ?�). If the desired result is achieved by expanding the flange is not possible, make its replacement.
  3. Make sure that the flanged nut (failure of its replacement) has been tightened to align inflicted during dismantling landing labels.

Both bridges

PERFORMANCE ORDER

  1. Connect the PTO shaft in place and secure it with new self-locking nuts, tightening the last with demanded effort.




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Adjusting the wheel bearings front axle
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Replacing the seals leading main gear

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