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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Transporter, Caravelle (1990 release)

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Volkswagen Transporter / Caravelle
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Volkswagen
Transporter / Caravelle
Instructions
Engine
General Data Engine
Removing and installing engine
Removing radiator
Removal and installation of a mudguard of the engine
Toothed belt
Cylinder Head
Removing and installing the camshaft
Hydraulic bucket tappets
Replacing valve stem seals
Valve
Compression Test
Belt
Troubleshooting Engine
Ignition system
Lubrication system
Engine cooling system
The power supply system of the engine
Fuel injection
Exhaust system
Removing and installing exhaust system
Replacement of the spring plates
The exhaust muffler and exhaust pipe
Lambda probe
Coupling
Transmission
Suspension
A steering
Brakes
Wheels and tires
Body
Electrical
 


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Removing and installing exhaust system



Withdrawal

PERFORMANCE ORDER
1. To establish the car on props.
2. Remove the bottom mudguard of a motor compartment.
3. Moisten all the nuts and bolts of the exhaust system rust remover and leave for a while.
4. Remove the exhaust muffler or exhaust pipe.
5. Disconnect from the front silencer pipes, pre-releasing exhaust system hangers.
Gas engine
6. Unscrew the front exhaust pipe from the exhaust manifold.
Diesel engine
7. Squeeze exhaust pipe side, so that the opposite spring plate is stretched. In this position, insert a wedge to stop short VW-3140 A / 2 or HAZET 2586 N-2. Also stretch the second spring plate and insert wedge.
8. Squeeze the exhaust pipe forward in the spring plate to be removed first. Check the reliability of the installation of the wedge in the spring plate and remove the plate.
9. Support the front exhaust system engine jack and release it in the middle and back of the lock rings.
10. Remove the exhaust system.
11. Details of the exhaust system can also be removed in sections. If the connecting parts or screws do not remove, heat the exhaust pipe at the joints of the gas burner.
A warning

In space heating enclose asbestos. Flammable!



Setting

PERFORMANCE ORDER

A warning

Rubber rings, nuts and bolts are always replaced. In order to allow the nuts and bolts of the exhaust system can be easily removed again, it is recommended that before installation, a heat-resistant grease the threads of pasta, such as Liqui Moly LM-508-ASC.


1. Connect with the front exhaust pipe and silencer or catalytic converter and slightly tighten the clamps, without tightening. If required, prior to coupling, the connecting portions brush clamp sandpaper from the combustion products.
2. The contact ring between the exhaust manifold and the front exhaust pipe changed only in case of damage or leaks. If necessary, use a screwdriver to remove.
3. Set the stretched spring plate and draw attention to the fact that they took over the grooves on the tips of the exhaust manifold, the date of the squeeze in the side of the front exhaust pipe.
Gas engine
4. Secure the front exhaust pipe.

A warning

Since 6/92, the established redesigned front exhaust pipe. Instead of the suspension at the bottom of the machine to the bracket mounted units installed thrust plate. As a spare part is offered modified exhaust. If old machines replaced the front exhaust pipe, it is necessary to install an additional thrust panel. To do this in the bracket mounted units are drilled two holes 11 mm for blind rivets with bolts for attaching to an arm thrust panel. Dimensions (a = 120 mm from the middle of the middle groove, b = 24 mm from the bottom bracket mounted units, with 30 mm distance between the holes). Then the holes are primed protection against corrosion and a plate screwed to 20 Nm.


5. Install the exhaust muffler clamps are not clamped.
6. Before tightening the bolts Align the exhaust system, while drawing attention to a sufficient distance from the body (not less than 25 mm), if necessary, roll the system, or move in the longitudinal direction. Retaining rings must be loaded evenly. Pay attention to the fact that the pipe has been inserted deep enough into the collars. Pay attention to the mounting dimensions.
7. Pay attention to the fact that the ends protrude from the rubber suspension brackets according to the size "b". Then tighten the bolts and nuts. Tightening torques correspond to the diameter of the thread.
8. Establish the bottom mudguard of a motor compartment.
9. To remove the car from the stands.




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Replacement of the spring plates

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