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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Transporter, Caravelle (1990 release)

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Volkswagen Transporter / Caravelle
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Volkswagen
Transporter / Caravelle
Instructions
Engine
General Data Engine
Removing and installing engine
Removing radiator
Removal and installation of a mudguard of the engine
Toothed belt
Cylinder Head
Removing and installing the camshaft
Hydraulic bucket tappets
Replacing valve stem seals
Valve
Compression Test
Belt
Troubleshooting Engine
Ignition system
Lubrication system
Engine cooling system
The power supply system of the engine
Fuel injection
Exhaust system
Removing and installing exhaust system
Replacement of the spring plates
The exhaust muffler and exhaust pipe
Lambda probe
Coupling
Transmission
Suspension
A steering
Brakes
Wheels and tires
Body
Electrical
 


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The exhaust muffler and exhaust pipe



Withdrawal

PERFORMANCE ORDER
1. Wet the nut on the clamp between the middle silencer and exhaust muffler with an exhaust pipe rust remover and leave for a while until the vehicle starts to operate, and nuts are purified.
2. Unscrew the hose clamp, remove the exhaust muffler with an exhaust pipe from the rubber supports forward. If space is not enough, unscrew the rubber mount on the console.
3. Turn from side to side to remove the exhaust muffler with an exhaust pipe from the middle silencer.
4. If the muffler can not be removed, to remove it, there are various possibilities: saw through the exhaust pipe at a distance of 10 cm from the collar. Then the rest of the pipe sawing along and knock down with a hammer and chisel. If the hand has a gas burner to warm the right place.
A warning

Protect the bottom of the machine with asbestos.



Setting

PERFORMANCE ORDER
1. Check perfect condition of the clamping bolts, nuts and rubber bearings, replace if necessary.
2. Install a new exhaust muffler with an exhaust pipe into the rubber support on the front.
3. Wear a collar and connect with exhaust pipes. Pay attention to the size of "a" from the edge of the pipe up to the mark.
A warning

To facilitate the subsequent disassembly to lubricate the threads of the clamping bolt and paste parts of the pipe heat-resistant paste.


4. Align the exhaust muffler, while drawing attention to a sufficient distance from the body.
5. Tighten the clamp.




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Lambda probe

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