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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz M-Class (W163, 1997 issue)

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Mercedes-Benz W163
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Mercedes-Benz
W163
Introduction
Controls and receptions of safe operation
Current care and maintenance
Engine
System of cooling, heating and air conditioner
Engine cooling system
Ventilation systems, heating and air conditioning
General information and safety measures
Removal and installation of the control panel operation of the heating / ventilation / air conditioning (for models 163,113 / 136/154/172/174 of 08/31/01)
Removal and installation of the cabin filter
Removal and installation of the fan heater / air conditioner and a resistive assembly
Removing and installing heat exchanger heater
Removal and installation of the stepper motor drive mode switching valve air circulation
Removal and installation of an electric motor drive the mixing flap
Removal and installation of the heat exchanger housing heater / air conditioner evaporator
A quick check of serviceability of functioning air conditioning system
Removal and installation of auxiliary fan assembly - models 163,136 / 154/157/172 corresponding complete
Removing and installing suction fan cabin air temperature sensor - model 163,113 / 136/154/157/172/174 of 08/31/01 to 01/09/99
Removing and installing ambient temperature sensor, - except for models of 163,128
Removal and installation of evaporator temperature sensor
Remove the cover of the evaporator K / V
Removal and installation of evaporator K / V
Removing and installing condenser K / V
Removal and installation of the expansion valve
Removal and installation of receiver-dryer
Removal and installation of the control module to the I / O (for models 163,113 / 136/154/172/174 of 08/31/01)
The power supply system and exhaust
Systems of an electric motor
Manual box of a gear change
The transmission automatically processed
Transmission Line
Brakes and auxiliary systems
Suspension and steering
Body
Onboard electric
 


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Remove the cover of the evaporator K / V



Details of installation of casing evaporator K / V

1 - Casing evaporator / heater coil
2 - acoustic panel
3 - diffuser
4 - The holder of the instrument panel
5 - pin electrical heater fan
6 - pin resistive assembly fan

B10 / 6x1 - pin evaporator temperature sensor
M16 / 8 - The electric motor drives the mixing valve
M39 - stepper motor drive mode switching valve circulation
N15 / 3 - Control Module ETC
N19 - control module to the I /

Details of installation of casing evaporator K / V


PERFORMANCE ORDER

All sealing elements are subject to replacement without fail.

  1. Details of installation of the air conditioner casing evaporator / heater heat exchanger shown in the illustrations, which include all the links in the text.
  2. Drain the cooling system (see chap. Power supply system and exhaust).
  3. Disconnect the overflow pipe from the refrigeration system board battery.
  4. Release fixing collars and disconnect the hose from the top of the electric water pump.
  5. Give fixing nuts and remove the coolant expansion tank to the engine compartment bulkhead. Take the tank to the side.
  6. Disconnect hoses cooling path (17) from the heat exchanger heater.
  7. In the context of the workshop Car make discharge system K / V.
  8. Give the self-locking nut (16) of the expansion valve (15).
  9. Disconnect from the expansion valve (15) Low-pressure (13) and high-pressure (14) of the line refrigerator path.
  10. Remove the holder of the instrument panel (4).
  11. Liberate from clamps control module ETC (N15 / 3).
  12. Disconnect the electrical wiring from the motor drive of the mixing air damper (M16 / 8).
  13. Disconnect the electrical wiring from the stepper motor drive mode switching valve air circulation (M39).
  14. Disconnect the wiring connector (B10 / 6x1) evaporator temperature sensor.
  15. Disconnect the electrical wiring from the resistive heater fan assembly (6).
  16. Disconnect the electrical wiring from the heater fan (5).
  17. Remove the control module to the I / O (N19).
  18. Release of intermediate clamps on the housing of the evaporator (1) cable harness.
  19. Remove the soundproofing panel (2).
  20. Separate drain hose from the bottom of the evaporator shell K / W (1).
  21. Remove the cover (1).
  22. Installation is in the reverse order - filling the air conditioning system should be carried out in a workshop of car-care center.
  23. Finally, check the cooling system for signs of leaks.




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