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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz M-Class (W163, 1997 issue)

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Mercedes-Benz W163
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W163
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The power supply system and exhaust
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System of preheat of the diesel engine
Diagnostics of systems of electronic control and diagnostic equipment
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general information
Battery - general information, tips for maintenance
Charge system - the general information and safety measures
Checking the charge
Removing and installing the generator
Removal and installation of the drive pulley of the generator
Removing and installing voltage regulator
The system start the engine - the general information and precautions
Removing and installing starter
Manual box of a gear change
The transmission automatically processed
Transmission Line
Brakes and auxiliary systems
Suspension and steering
Body
Onboard electric
 


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Removing and installing the generator



Details of the installation of the generator in the petrol models

1 - 30 terminal (B +)
2 - Terminal 61 (D +)

3 - Bolts
G2 - Generator


PERFORMANCE ORDER

  1. Details of the installation of the generator in the petrol models are shown in the illustration, which includes all the links in the text.
  2. Disconnect the negative wire from the battery.
  3. Loosen the alternator drive belt.
  4. With proper configuration, remove the protective cap and disconnect the wiring from the terminal 30 (1) and 61 (2) of the generator.
  5. Remove the mounting bolts (3) and remove the generator (G2).
  6. Installation is in the reverse order.
  7. Finally, do not forget to complete the procedures associated with the connection of the battery.

Diesel models

M612

Details of the installation of the generator on diesel models 163.113 (612 series engine)

Details of the installation of the generator on diesel models 163.113 (612 series engine)


PERFORMANCE ORDER

  1. Details of the installation of the generator models 163.113 (engine series 612) are shown in the illustrations, which include all the links in the text.
  2. Disconnect the negative wire from the battery.
  3. Remove the right front wheel and the wheel arch locker protection.
  4. Remove noise insulation.
  5. Disconnect the clutch (2), release fasteners, and disconnect the wiring from the generator.
  6. With the appropriate equipment, remove the protective cap and locking wire on terminal 30 (3), remove the screws (4).
  7. Drain the cooling system (see chap. Power supply system and exhaust).
  8. Remove the air cleaner housing (see chap. Power supply system and exhaust).
  9. Loosen and remove the drive belt.
  10. Remove the screws (5) and disconnect the oil line (7) from the turbocharger.
  11. Remove the coolant supply line (6).
  12. Remove the fixing bolts (9) and remove the bracket (10).
  13. Remove the bolt (11), an arm of the vibration damper.
  14. Remove the bolts (8) securing the cooler housing (1).
  15. Remove the generator (G2), lowering it down to collect a cooler housing (1).
  16. Installation is performed in reverse order - do not forget to replace the sealing elements (12 and 13). If there are signs of leaks, remove the generator from the cooler housing and replace the O-ring. Finally, connect the negative cable to the battery.

M628

Details of the installation of the generator on diesel models 163.128 (628 series engine)

1 - Nut
2 - Cover the fan assembly
3 - Cooler air path
4 - Hose cooling path
5 - Bolt
6 - Bolt
7 - Clutch

8 - Terminal 30
9 - Bolt
10 - Bracket
11 - Bolt
12 - Bolt
13 - Cover the cooler
G2 - Generator


PERFORMANCE ORDER

  1. Details of the installation of the generator models 163.128 (engine series 628) are shown in the illustration, which includes all the links in the text.
  2. Disconnect the negative wire from the battery.
  3. Remove the lower section of the soundproofing.
  4. Drain the cooling system (see chap. Power supply system and exhaust).
  5. Remove the air cleaner (see chap. Power supply system and exhaust).
  6. Remove the fan assembly (see chap. System of cooling, heating and air conditioner).
  7. Remove the sleeve bypass air path (see chap. Power supply system and exhaust).
  8. In order to ensure access take aside the cooling hose tract (4).
  9. Remove the drive belt.
  10. Remove the bolt (5) securing cooling line path.
  11. Disconnect the connector of the clutch (7).
  12. Disconnect the electrical wiring from the terminal 30 (8).
  13. Remove the bracket (10).
  14. Remove the screws (12).
  15. Press the generator (G2) assembly from the cooler housing (13) to the right and remove the assembly from the engine compartment.
  16. Installation is in the reverse order.
  17. Finally, check the cooling system for signs of leaks.
  18. Connect the negative cable to the battery (see. Section Battery - general information, tips for maintenance).





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Removal and installation of the drive pulley of the generator

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