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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz M-Class (W163, 1997 issue)

general info. full specifications. diagnostics. hints. tips. tricks
Mercedes-Benz W163
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Mercedes-Benz
W163
Introduction
Controls and receptions of safe operation
Current care and maintenance
Engine
System of cooling, heating and air conditioner
The power supply system and exhaust
Systems of an electric motor
Manual box of a gear change
The transmission automatically processed
Transmission Line
Brakes and auxiliary systems
Suspension and steering
Body
Onboard electric
General information and precautions
Search of causes of failures of electrical equipment
Safety locks - the general information
Circuit breakers - the general information
Relay - the general information and check of serviceability of functioning
The digital CAN data bus
Mounting blocks, parts of control systems
The instrument panel, switches, trip computer
Drive motors
Signal and lights, rain sensors and outdoor temperature
System of additional safety (SRS)
Audio
Wiring
The air conditioning system with manual control and management module cooling fan (ML 430)
The air conditioning system with manual control and without control module cooling fan (ML 430)
Anti-lock braking system (ABS) (ML 430)
Brake assist system (ML 430)
The cooling fan (ML 430)
Anti-theft system with additional siren (ML 430)
Anti-theft system with no additional sirens (ML 430)
Total activity module (AAM) (ML 430)
Expansion module activity (EAM) (ML 430)
Line data processor (ML 430)
Tempostat (ML 430)
Heated glass (ML 430)
The engine management system (ML 430)
The engine management system (ML 320)
The engine management system (ML 500)
Reversing lamps (ML 430)
Trip computer (ML 430)
Heated driver's seat (ML 430)
Outdoor lighting (ML 430)
Adjustment of headlights (ML 430)
Horn (ML 430)
Headlamps (Xenon) (ML 430)
Lights (not Xenon) (ML 430)
The instrument cluster (ML 430)
The interior lighting when opening the doors (ML 430)
Instrument lighting (ML 430)
Adjusting the driver's seat (with memory function) (ML 430)
Adjust the front passenger seat (with memory function) (ML 430)
Power Distribution (ML 430)
Power door locks (ML 430)
Electric door mirrors (ML 430)
Power driver's seat (ML 430)
Heated front passenger seat (ML 430)
Power front passenger seat (ML 430)
Electric two-panel top hatch (ML 430)
Power-One panel of the top hatch (ML 430)
Power windows (ML 430)
Power rear vents (ML 430)
Charge system (ML 430)
Headlight wipers (ML 430)
Radio (standard, with emergency call) (ML 430)
Radio (standard, without a system of emergency calls) (ML 430)
Radio (upgraded furnishings with an emergency call) (ML 430)
Radio (improved equipment, without a system of emergency calls) (ML 430)
AT shift lock (ML 430)
System start (ML 430)
Four-wheel drive (4WD) (ML 430)
System of additional safety (SRS) (with memory seat position) (ML 430)
System of additional safety (SRS) (no seat position memory function) (ML 430)
Automatic Transmission (AT) (ML 430)
Cleaners / washers of a windscreen (ML 430)
Wiper / Rear Window Washer (ML 430)
 


Hit Counter by Digits


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Wiring



Due to limited space in this manual in full wiring diagrams are only for the ML 430 (163.172). In addition, given the scheme of engine management systems for the ML 320 (163.154) and ML 500 (163.175).

Abbreviations used in the Schemes

AT
Automatic Transmission

A / B

Sensor switch

K /

Air Conditioning

K / A

The indicator lamp

PR-l

Fuse

Manual transmission

Manual box of a gear change

TEN

Thermoelectric heating element

EM

Electromagnetic

E / MOTOR

The electric motor

E / DRIVE

Power

AAM

Module total activity

ABS

Anti-lock braking system

ACSR

(System) registration child seat

AIR

(System) of the secondary air mixing

ATA

Anti-theft system

ASR

Traction Control (system)

ATA

Anti-theft system)

BAS

Brake Assist

DLC

Diagnostic connector

DRL

(System) navigation lights daylight

CAN

Network Controller

CAN H / L

Inverse (0 and 1) CAN bus signals

CKP

(Sensor) CKP

EAM

Expansion Module Activity

ECM

The engine control module

ECL

(Sensor) Engine Coolant Level

ECT

(Sensor) Coolant temperature

EGR

(System) exhaust gas recirculation

ESP

Protivozanosnaya system

ETC

Electronic transmission control

ETR

Emergency belt tensioner

ETS

Electronic traction control

EVAP

System of catching of fuel evaporations

FBM (DAS)

(The driver authorization system)

HCS

Headlight wipers

IAT

(Sensor) intake air temperature

KS

Knock sensor

MAF

Hot-film air mass sensor measurement

MIL

The control lamp of refusals

RCL

Remote control the uniform lock

RPM

RPM

SPS

Speed-sensitive power steering

SRS

System of additional safety (airbags)

VSS

Speed sensor

The codes refer to the color wiring insulation

Code

Colour

BLK

Black

BLU

Blue

BRN

Brown

GRN

Green

GRY

Gray

NCA

Any

ORG

Orange

PNK

Pink

PPL

Purple

RED

Red

TAN

Golden

VIO

Purple

WHT

White

YEL

Yellow

Designation and pin assignment and terminals

-

Minus.

+

A plus.

12VCD

The battery voltage or the voltage regulator with the engine running.

15

Switching to battery power (served in positions 2 and 3).

15g

Switching to battery power (protected by a fuse).

15R

Switching to battery power (served in positions 1, 2 and 3).

15u

Switching power supply from the battery (not protected by a fuse).

15X

Switching to battery power (served in the 2-position).

15Z

Switching to battery power (served in positions 2 and 3).

15C

Switching to battery power (available until the key is removed).

15X

Switching to battery power (served in the 2-position).

thirty

Do not disconnect the power from the battery.

30z

Terminal 30, the 1st input.

30Z

Switching voltage of the battery (served in positions 2 and 3).

30a

Do not disconnect the battery voltage.

30A

Do not disconnect the battery voltage (the side "A").

30B

Do not disconnect the battery voltage (the side "B").

30E

Do not disconnect the battery voltage for electronics.

31

Grounding.

31b

Dial-up body.

31e

Ground for electronics.

49

Input direction indicators.

49

Signal breaker.

49a

The output signal of the direction indicators.

49L

Left turn signal.

49R

Right turn signal.

49a

Pulse signal interrupter.

50

Signal traction relay starter.

53

The input signal () wiper motor drive.

53

Low-speed mode of operation of the wiper.

53b

Shunt winding drive wiper motor.

53b

High-speed mode of operation of the wiper.

54

The chain brake lights.

55

Fog lights.

56

Rear position / parking lights.

56a

Circuit beam.

56b

Circuit beam.

58

Circuit rear position / parking lights, instrument lighting and license plate.

58d

Adjustable lighting devices.

58k

Illumination of devices (not handled).

58L

Left parking light.

58R

Right parking light.

61

The control lamp of the generator.

61e

Operation signal generator.

81

Signal reverse gear.

81a

Signal transmission back (after switching the transmission).

85

The output winding (-) or housing.

85EDC

Signal relay control, electronic control diesel engine.

85F

Horn relay control.

85LP

Relay Control of the air pump.

86

Output start winding.

86KR

Management of the fuel pump relay.

87

Input.

875A

Power accessories.

87a

The first output (NC contact side).

87ABS

Power ABS.

87b

A second output signal.

87c

The third output signal.

87EGAS

Power supply of electronic gas pedal (EA).

87GES

Battery voltage (protected by a fuse).

87KP

Power supply of the fuel pump.

87LP

The supply voltage of the air pump.

87ME1

87 of the control unit 1.

87ME2

87 of the control unit 2.

87MOTR

Power supply control unit injection system.

87UG

Relay output (not protected by a fuse).

87Z

Relay output (fuse protected).





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