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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volvo S40 / V40 (from 1996 to 2000, the year of issue)

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Volvo S40 / V40
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Volvo
S40 / V40
General Information
Operation and maintenance of car
Design and specifications Engine
Engine repair
Transmission
Brakes
Front suspension and steering
Rear suspension
Engine Management System Fenix 5.1
Electric. Wiring and components
Body
Overview
Control body dimensions
Ways of detail when restoring performance Body
Body repair
Removal and installation of elements of the car body
Removing and installing bonnet
Removal and installation of a forward wing
Adjusting the position and the door lock striker
Remove the trim panel door
Removal and installation of the door assembly
Removal and installation of the lock of the front door
Removal and installation of the lock of a back door
Replacement of the front window
Replacement of windows in the rear doors
Installing windows mechanisms
Replacing gas-filled tailgate lock
Tilt lid
Replacement of the tailgate lock
Replacement lock mechanism tailgate
Adjusting tailgate lock
Replacing the tailgate
Replacing the tailgate
Removal and installation of the lock mechanism tailgate
Replacing the rear light assembly
Replace the fuel filler cap of the fuel tank
Removing and installing bumpers
Replacing the front seat assembly
Replacing the locking mechanism rear seatback
Replacing the interior lining of the roof
Replacing flooring
Removing the rear center console
Removing the front center console
Removing the instrument panel assembly
Substitution dashboard
Installation and adjustment of a cable of management air mixer
Installation of the instrument cluster
Diagrams
 


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Removal and installation of the door assembly



Removing the door assembly
Fig. 11.59. Removing the door assembly


Removing the door assembly (Fig. 11.59) as follows:
- Mark the location of the loop;
- Remove the dowel pin (if necessary, it can be compressed);
- Remove the cover from the rack harness A or B;
- Disconnect the connector from the outside, push the white latch at the front (front door) or remove the harness cover (rear door);
- Disconnect the connector (push lock);
- Remove the bolts on the side of the door.
Install door assembly as follows:
- Set the door on labels and tighten the screws by half;
- Put the dowel pin stop opening the door;

NOTE
Place the dowel pin so that the slot is directed along the terminator of opening the door.

- Connect the connector and replace the cover harness Rack;
- Adjust the position of the door (see. Resp. Section);
- Tighten the door hinge bolts (torque 21 Nm).

NOTE
For new doors first remove the ring loop.




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Removal and installation of the lock of the front door

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