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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volvo S40 / V40 (from 1996 to 2000, the year of issue)

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Volvo S40 / V40
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Volvo
S40 / V40
General Information
Operation and maintenance of car
Design and specifications Engine
Engine repair
Transmission
Brakes
Front suspension and steering
Rear suspension
Engine Management System Fenix 5.1
Electric. Wiring and components
Body
Overview
Control body dimensions
Ways of detail when restoring performance Body
Body repair
Removal and installation of elements of the car body
Removing and installing bonnet
Removal and installation of a forward wing
Adjusting the position and the door lock striker
Remove the trim panel door
Removal and installation of the door assembly
Removal and installation of the lock of the front door
Removal and installation of the lock of a back door
Replacement of the front window
Replacement of windows in the rear doors
Installing windows mechanisms
Replacing gas-filled tailgate lock
Tilt lid
Replacement of the tailgate lock
Replacement lock mechanism tailgate
Adjusting tailgate lock
Replacing the tailgate
Replacing the tailgate
Removal and installation of the lock mechanism tailgate
Replacing the rear light assembly
Replace the fuel filler cap of the fuel tank
Removing and installing bumpers
Replacing the front seat assembly
Replacing the locking mechanism rear seatback
Replacing the interior lining of the roof
Replacing flooring
Removing the rear center console
Removing the front center console
Removing the instrument panel assembly
Substitution dashboard
Installation and adjustment of a cable of management air mixer
Installation of the instrument cluster
Diagrams
 


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Removing the instrument panel assembly



Removing the instrument panel assembly is as follows:

Illustration preparatory operations
Fig. 11.98. Illustration preparatory operations


1) If a radio with anti-theft code, write down the code (Fig. 11.98);
2) Turn off the ignition;
3) Disconnect the negative battery cable;

Location filmed panels lining the underside of the instrument cluster
Fig. 11.99. Location filmed panels lining the underside of the instrument cluster


4) remove the panel from the lower side of the dashboard (fig. 11.99), for which:
- Remove the left and right side of the console;
- Remove the bottom panel on the driver and passenger;
- Remove the wiring footwell lighting;
- Open the glove compartment.
- Remove the two screws and turn, remove a ware tray;
- Remove the bottom two mounting bolts of the steering column;
- Let down the steering column;
- Remove the two screws from the bezel and remove the edging with the caps.

Removing the instrument cluster
Fig. 11.100. Removing the instrument cluster


- Removing the three screws that secure, remove the instrument cluster (Fig. 11.100) (connectors and flexible speedometer shaft remain in the dashboard);
- Press the clips and push the speedometer flexible shaft with holder forward;
- Unscrew the plastic holder with flexible shaft of a speedometer;
- Disconnect Right Connector (gray);
- Remove the two bracket harness;

Removing the speaker audio system
Fig. 11.101. Removing the speaker audio system


5) Remove the dynamics of the audio system from the instrument panel (Fig. 11.101), as follows:
- Release the front panel;
- Remove the sun sensor (on vehicles with electronic climate control);
- Remove the speakers audio system from the instrument panel and disconnect the connector;

Remove the heater control panel (on cars with manual climate control)
Fig. 11.102. Remove the heater control panel (on cars with manual climate control)


6) Remove the heater control panel (Fig. 11.102) (in a car with a manual climate control), as follows:
- Remove the handle from the axes of the heater switch (use a small screwdriver);
- Remove the front panel (insert your fingers into the holes, and gently pull off);

Remove the heater control panel (on vehicles with electronic climate control)
Fig. 11.103. Remove the heater control panel (on vehicles with electronic climate control)


7) Remove the heater control panel (Fig. 11.103) (on vehicles with electronic climate control), as follows:
- Insert a small screwdriver through the upper air nozzle and press the locking pin;
- Gently pull the panel forward in this corner;
- Repeat this operation on the other side;
- Gently pull the panel at the top corners (or, if necessary, use a small screwdriver);
- Handles remain on the heater control panel;

Removing the lower tray console
Fig. 11,104. Removing the lower tray console


8) Remove the console of the dashboard (Fig. 11.104), as follows:
- Remove the fixing heater control panel;
- Remove the bottom tray console;
- Remove the bottom of the console mount;
- Disconnect switch and the radio, remove the console;

Removing the air mixer control cable
Fig. 11.105. Removing the air mixer control cable


9) disconnect a cable of management air mixer (Fig. 11.105) from the heater, as follows:
- Remove the cover of a cable with a locking bracket;
- Disconnect the inner cable from the lever (push lock);

Removing the harness and handle on the bonnet
Fig. 11.106. Removing the harness and handle on the bonnet


10) disconnect the wiring and handle on the bonnet (Fig. 11.106), as follows:
- Remove the bracket and handle on the bonnet with the bracket;
- Loosen the fixing nut of the fuse box and lower it a few centimeters;
- Disconnect the four connectors from the fuse box;

Location bolts dashboard
Fig. 11.107. Location bolts dashboard


11) Remove the instrument panel (Fig. 11.107), as follows:

NOTE
This operation requires two people.

- Remove the bolts;
- Cover the top column cover with a cloth to protect it from damage;
- Pulling, release and remove the dashboard;

NOTE
Controls remain heater in the car.

- Pass through openings wires and control cables.
Installation of the instrument panel on the car is made in reverse order of removal. When installing pay attention to the following:
- Carefully position the instrument panel in its place;
- Tighten the upper bolts by hand;
- Put the screws of the module on the passenger side;
- Put the rest of the bolts;
- Adjust the position of the instrument panel and tighten the screws tightening torque 12 Nm;
Once all the components are installed in the vehicle and secured, be sure to perform the following procedures:
- Switch on the ignition;
- Connect the negative cable to the battery;
- Ensure that the SRS warning lamp in the instrument cluster does not burn.

A WARNING
Before connecting the negative wire to the battery, make sure that no one in the car.

- Enter the security code, radio;
- Set the clock to the correct time.




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Substitution dashboard

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