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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volvo S40 / V40 (from 1996 to 2000, the year of issue)

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Volvo S40 / V40
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Volvo
S40 / V40
General Information
Operation and maintenance of car
Design and specifications Engine
Engine repair
Transmission
Brakes
Front suspension and steering
Rear suspension
Engine Management System Fenix 5.1
Electric. Wiring and components
Body
Overview
Control body dimensions
Ways of detail when restoring performance Body
Body repair
Removal and installation of elements of the car body
Removing and installing bonnet
Removal and installation of a forward wing
Adjusting the position and the door lock striker
Remove the trim panel door
Removal and installation of the door assembly
Removal and installation of the lock of the front door
Removal and installation of the lock of a back door
Replacement of the front window
Replacement of windows in the rear doors
Installing windows mechanisms
Replacing gas-filled tailgate lock
Tilt lid
Replacement of the tailgate lock
Replacement lock mechanism tailgate
Adjusting tailgate lock
Replacing the tailgate
Replacing the tailgate
Removal and installation of the lock mechanism tailgate
Replacing the rear light assembly
Replace the fuel filler cap of the fuel tank
Removing and installing bumpers
Replacing the front seat assembly
Replacing the locking mechanism rear seatback
Replacing the interior lining of the roof
Replacing flooring
Removing the rear center console
Removing the front center console
Removing the instrument panel assembly
Substitution dashboard
Installation and adjustment of a cable of management air mixer
Installation of the instrument cluster
Diagrams
 


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Replacing the tailgate



After painting treat tailgate anticorrosive composition.
Move all the dampers and stoppers.

NOTE
All components have to be removed from the tailgate until it is removed.

Make sure that the components and wiring are installed in such a way that excluded them rattling. Install wiring harness using a cord.

The connection points of the tailgate with a body
Fig. 11.74. The connection points of the tailgate with a body


Removing the tailgate assembly (Fig. 11.74) as follows:
- Partially disconnect the rear roof lining;
- Pull the cable harness from the tailgate (leave it attached to the roof);
- Disconnect the washer hose;

NOTE
Removing the tailgate must be performed together.

- Remove the screws from both loops;
- Disconnect from the tailgate stops its opening;
- Remove the bolts and remove the tailgate.
The installation of the tailgate in reverse order, with the following remarks:
- Lubricate the ball joints;
- Replace the cover gently harness.

Points of adjusting the position of the tailgate
Fig. 11.75. Points of adjusting the position of the tailgate


Adjusting the position of the tailgate (Fig. 11.75) can be done in two ways:
1) side and top view, for which:
- Release hinge bolts to the tailgate on both sides;
- Adjust the position of the tailgate and tighten the bolts to 24 Nm;
2) The position adjustment is made by installing the gasket between the loop and the body.
It is also necessary to adjust the dampers to the tailgate closed without resistance, shock and create the necessary effort.




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Replacing the tailgate

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