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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volvo S40 / V40 (from 1996 to 2000, the year of issue)

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Volvo S40 / V40
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Volvo
S40 / V40
General Information
Operation and maintenance of car
Design and specifications Engine
Engine repair
Transmission
Brakes
Front suspension and steering
Rear suspension
Engine Management System Fenix 5.1
Electric. Wiring and components
Body
Overview
Control body dimensions
Ways of detail when restoring performance Body
Body repair
Removal and installation of elements of the car body
Removing and installing bonnet
Removal and installation of a forward wing
Adjusting the position and the door lock striker
Remove the trim panel door
Removal and installation of the door assembly
Removal and installation of the lock of the front door
Removal and installation of the lock of a back door
Replacement of the front window
Replacement of windows in the rear doors
Installing windows mechanisms
Replacing gas-filled tailgate lock
Tilt lid
Replacement of the tailgate lock
Replacement lock mechanism tailgate
Adjusting tailgate lock
Replacing the tailgate
Replacing the tailgate
Removal and installation of the lock mechanism tailgate
Replacing the rear light assembly
Replace the fuel filler cap of the fuel tank
Removing and installing bumpers
Replacing the front seat assembly
Replacing the locking mechanism rear seatback
Replacing the interior lining of the roof
Replacing flooring
Removing the rear center console
Removing the front center console
Removing the instrument panel assembly
Substitution dashboard
Installation and adjustment of a cable of management air mixer
Installation of the instrument cluster
Diagrams
 


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Replacing the front seat assembly



A WARNING
Before working on the front need to lock the airbag system SIPS. After completion of the work necessary to Unlock-ment data pillows. You can not apply a force to the seat sides.


Place the locking device of the SIPS airbags
Fig. 11.86. Place the locking device of the SIPS airbags


Lock the airbag system SIPS (Fig. 11.86) is made (with the help of the device for safe transport) as follows:
- Remove the cover up;
- Remove device for safe transport from the panel;
- Slide the device for safe transport to the sensor module.
Unlocking the SIPS airbags as follows:
- Remove device for safe transport with a sensor module;
- Set the device for safe transport from the holder on the panel;
- Put the lid in place.

Removing the front seat
Fig. 11.87. Removing the front seat: 1 - protective covers; 2 - belt


Removing the seat (Fig. 11.87) as follows:
- Lock the airbag system SIPS;
- Remove the belt 2 mounting (through the opening for the airbag system SIPS);
- Remove the two protective caps 1 in front of the guide carriage (slide the panel forward);
- Press the side, remove the side panel (screw torx 20 rear);
- Remove the rear center console;
- Unscrew the fixing bolts and nuts;
- Disconnect the heating elements (under the seat);
- Disconnect the seat belt buckle (under the seat);
- Lift the seat straight up and remove it.
Installation of the front seat as follows:

A WARNING
First, make sure that the airbag of the SIPS new front seat is blocked by a device for the safe transportation of mounted on the sensor module.

- Put the seat and tighten the fixing bolts and nuts by hand;
- Adjust the seat position and tighten the fixing bolts and nuts to 40 Nm;
- Install protective covers;
- Install the rear center console;
- Set the belt tightening torque 45 Nm;
- Unlock the airbag system SIPS.

Removing the guide carriage
Fig. 11.88. Removing the guide carriage


Removing the guide carriage (Fig. 11.88) as follows:
- Lock the airbag system SIPS;
- Remove the belt;
- Squeeze and detach unlocking bracket, remove it;
- Disconnect the cross bar by loosening the nut with one hand, which is being replaced;
- Remove the front bolt;
- The replacement of the inner rail, remove the seat belt buckle;
- Remove the rear bolt and remove the guide (with air suspension).

NOTE
When replacing pneumatic shock absorber is necessary to vent the gas out of it, for which drill hole 4 mm as shown in Fig. 11.88.

Installation of the guide carriage as follows:
- Move the tension spring guide (if necessary);
- Connect the pneumatic shock absorber and install it into the frame;
- Put back the bolt;
- Slide the seat forward and put forward bolt;
- Tighten the bolt to 15 Nm;
- Put the cross bar and tighten the nut to 20 Nm;
- Put the seat belt, tighten the moment 48 Nm;
- Put the unlocking bracket (squeeze);
- The replacement of the internal guide put the seat belt buckle, tighten the moment 48 Nm;
- Set the seat;
- Unlock the air bag the SIPS.




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Replacing the locking mechanism rear seatback

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