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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz M-Class (W163, 1997 issue)

general info. full specifications. diagnostics. hints. tips. tricks
Mercedes-Benz W163
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Mercedes-Benz
W163
Introduction
Controls and receptions of safe operation
Current care and maintenance
Engine
System of cooling, heating and air conditioner
The power supply system and exhaust
Systems of an electric motor
Manual box of a gear change
The transmission automatically processed
Transmission Line
Brakes and auxiliary systems
General information and safety measures
Check the brake system for leaks
Check of serviceability of functioning of the vacuum brake booster
Check non-return valve
Removal and installation of the main brake cylinder
Removing and installing brake servo stroke sensor diaphragm BAS
Removing and installing hydromodulator ETS / ESP
Removing and installing hydraulic lines laid between GTZ and hydromodulator ETS / ESP
Assessment of the degree of wear and replacement brake pads
Replacement brake hoses
Removal and installation of a support
Removal and installation of a brake disk
Replacing the parking brake shoes
Bleeding brake system
Removal and installation of the pedal assembly and the gauge-switch of stoplights
Removing and installing brake pedal charging parking
Removal and installation of a rope assembly handbrake
Adjusting the parking brake
Removal and installation of wheel gauges ABS / ETS / ESP
Suspension and steering
Body
Onboard electric
 


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Removing and installing brake servo stroke sensor diaphragm BAS



Details of installation of the brake booster (for example, models with AT, version 1)

S9 - The gauge-switch of stoplights (4-pin)

Details of installation of the brake booster (for example, models with AT, version 2)

Removing / installing the brake booster

Removing / installing the brake booster

21 - Hoses

28 - Bracket


PERFORMANCE ORDER

  1. Illustrative material on the procedure for removal / installation of the brake booster is shown in the illustrations, which include all the links in the text.
  2. Remove the GTZ (1) (see. Section Removal and installation of the main brake cylinder), - the detection of signs of leaks from the rear side of the primary piston cylinder must be replaced.
  3. Give nuts (4) from the position sensor.
  4. Disconnect the wiring from the sensor diaphragm stroke BAS (A7 / 7b1).
  5. On diesel models give a nut (17) on the left front suspension support of the power unit and the post left edge of the engine.
  6. On diesel models 163.113 (by VIN 093126) remove the control module of the vacuum pump (24).
  7. On diesel models will shift to pull the brake line (18).
  8. Take the plastic nut (19), - try not to damage the plastic retainer (20).
  9. Disconnect the electrical connector (27) of the gauge-switch is released BAS.
  10. Remove the cover to the left under the dashboard.
  11. Remove the retainer (25) and release the finger (26).
  12. Give fixing nuts (23) and remove the brake booster (16) to the pedal bracket (22), - try not to damage the cylinder head cover.
  13. Installation is performed in reverse order - do not forget to replace the seal (16d) and self-locking nuts GTZ.
  14. In summary pump over brake system (see. Section Bleeding brake system) and make sure of serviceability of operation of the gauge-switch of stoplights.

BAS diaphragm travel sensor

Details of the sensor diaphragm stroke BAS


PERFORMANCE ORDER

  1. Details of the sensor diaphragm stroke BAS shown in the illustration, which includes all the links in the text.
  2. A few taps on the brake pedal reset the residual vacuum in the brake pressure (A7 / 7b1).
  3. Give a nut (19), remove thermofilter (1b) with the GTZ.
  4. Depressing the lock tab located on the bottom (arrow) Disconnect the connector (2) wiring distance sensor diaphragm BAS.
  5. Having hooked a suitable tool, remove the retaining ring (16b).
  6. Pull out, remove it from its landing nest stroke sensor diaphragm BAS (A7 / 7b1).
  7. Check the condition of the sealing ring (16c), in case of need make replacement.
  8. Installation is in the reverse order - track landing fullness sensor receptacle.





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Removal and installation of the main brake cylinder
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Removing and installing hydromodulator ETS / ESP

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