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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Transporter, Caravelle (1990 release)

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Volkswagen Transporter / Caravelle
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Volkswagen
Transporter / Caravelle
Instructions
Engine
General Data Engine
Removing and installing engine
Removing radiator
Removal and installation of a mudguard of the engine
Toothed belt
Cylinder Head
Removing and installing the camshaft
Hydraulic bucket tappets
Replacing valve stem seals
Valve
Compression Test
Belt
Troubleshooting Engine
Ignition system
Lubrication system
Engine cooling system
The power supply system of the engine
Fuel injection
Check of idling and the maintenance WITH
Idling stabilization
Shock Absorber Throttle
Injection valve
Refitting
Check the injection valve
Switch idling
The value of the resistance temperature sensor
Check intake air preheating
Technical data of Digifant
Diagnostics of malfunctions of system of injection of fuel Digifant
Exhaust system
Coupling
Transmission
Suspension
A steering
Brakes
Wheels and tires
Body
Electrical
 


Hit Counter by Digits


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Refitting



Withdrawal

4-cylinder engine

PERFORMANCE ORDER
1. Remove the air filter with the filter element (see. Fig. Air filter).
2. Remove the air intake duct.
3. Disconnect the injection valve connectors from the ignition distributor.

5- cylinder engines

PERFORMANCE ORDER
1. Remove the crankcase ventilation hose.
2. Remove the supply and return piping fuel to the fuel distributor.
3. Disconnect the vacuum hose from the fuel pressure regulator.
4. Remove the screws fastening the Allen 5mm fuel distributor. Remove the fuel distributor with flaps on the right in the direction of movement. Unscrew the screw (1) and remove the upper part of the fuel distributor (2) with the fuel distributor (3).
7. Tighten the screw of the screw with internal hexagon 6 mm in a vice and squeeze injection valve.

Setting

PERFORMANCE ORDER

A warning

The damaged O-ring or gasket, and the ring of injection valves replaced.


1. Set the gasket (indicated by arrows) on the upper part of the fuel distributor.
2. Insert the injection valves with new rings to the top of the fuel distributor. Before installation, lubricate the rings with a thin layer of clean engine oil.
3. Insert the upper part together with the injection valve in the fuel rail.
4. Tighten the screw (1) to 10 N ?� m - see. Fig. at
5. Install the fuel rail on the intake manifold and tighten the mounting screws to 10 Nm.
6. Push the vacuum hose at the fuel pressure regulator.
7. Attach the supply and return pipes of the fuel. At the same time the black fuel line connected to the fuel distributor and the blue fuel return pipe to the fuel distributor and the pressure regulator.
8. Connect plug injection valves.
9. 5-cylinder engine: to establish the crankcase ventilation hose and mounted on the oil filler neck. Pay attention at the same time far enough to the tube throttle.
10. The inlet duct installed so that the arrow marking on the duct and pipe in line (see. Fig. Air filter).
11. 5-cylinder engine: to establish the air filter with the filter element (see. Fig. Air filter).




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