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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz M-Class (W163, 1997 issue)

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Mercedes-Benz W163
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W163
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Engine cooling system
Antifreeze - a means of protection against freezing
Changing the coolant - general comments
Replacing the coolant hoses
Check thermostat
Removing and installing thermostat
Removing and installing radiator cooling system
Removal and installation of the cooling fan assembly
Removal and installation of the water pump
Ventilation systems, heating and air conditioning
The power supply system and exhaust
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Removing and installing thermostat



Details of installation of the operating element of the thermostat 111 series engine


PERFORMANCE ORDER

  1. Details of installation of the operating element of the thermostat series engine 111 shown in the illustration, which includes all the links in the text.
  2. Drain the cooling system (see chap. Power supply system and exhaust).
  3. Remove the top front cover.
  4. Disconnect hoses cooling path (2 and 4).
  5. Remove the mounting bolts (1) and remove the cover (27) with built-in thermostat in her working element (27a) from the thermostat housing (30).

To avoid irreversible damage to the operating element should not be removed from the cover! If necessary, the replacement element is made with the cover assembly.

  1. Installation is in the reverse order.
  2. Finally, check the cooling system for signs of leaks.

Thermostat assembly with the housing

Details of the installation of the engine assembly of the thermostat series 111


PERFORMANCE ORDER

  1. Details of the installation of the engine assembly of the thermostat series 111 shown in the illustration, which includes all the links in the text.
  2. Remove the cooling fan assembly with the viscous coupling (1).
  3. Drain the cooling system (see chap. Power supply system and exhaust).
  4. Remove the cover of the power unit (16).
  5. Disconnect hoses cooling path (2, 3 and 4).
  6. Disconnect the electrical wiring and the vacuum lines from a thermostat built in the casing (30) temperature sensor.
  7. Remove the eye (6).
  8. Remove the mounting bolts (7, 8 and 9) and remove the cover of the thermostat (30), complete with a lid (27).
  9. Carefully smooth the sealing surface, prepare the replacement O-ring (31).
  10. If the housing of the thermostat needs to be replaced, remove it with a temperature sensor.
  11. Installation is in the reverse order.
  12. Finally, check the cooling system for signs of leaks.

M112 / 113

Details setting of the thermostat assembly engine series 112 and 113

1 - thermostat housing
2 - Seal
3 - Fixing screws

4 - Clip
5 - Hose cooling path
6 - Radiator


PERFORMANCE ORDER

  1. Details of the thermostat series of engines 112 and 113 are shown in the illustration, which includes all the links in the text.
  2. Drain the cooling system (see chap. Power supply system and exhaust).
  3. Remove the trim panel of the power unit / air cleaner assembly.
  4. Disconnect the hose of the cooling path (5).
  5. Remove the mounting bolts (3) and remove the cover of the thermostat (1) complete with a work item.

To avoid irreversible damage to the operating element should not be removed from the cover! If necessary, the replacement element is made with the cover assembly.

  1. Installation is in the reverse order.
  2. Finally, check the cooling system for signs of leaks.

Diesel models

M612

Details of the thermostat 612 series engine

9 - thermostat housing
14 - Fitting
16 - Bolt
17 - Hose cooling path

18 - The vent hose
20 - Support bracket fuel lines
B11 / 4 - Coolant temperature

Details of installation of the coolant temperature sensor on the engine series 612

1 - Coolant temperature
2 - pin wiring

3 - Lock
4 - Seal


PERFORMANCE ORDER

  1. Details setting of the thermostat and the coolant temperature sensor Engine Series 612 are shown in the illustrations, which include all the links in the text.
  2. Drain the cooling system (see chap. Power supply system and exhaust).
  3. Remove the trim panel of the cylinder head cover.
  4. Disconnect the electrical wiring from the coolant temperature sensor (B11 / 4).
  5. If necessary, remove the retainer (3) and remove the sensor (1) - Prepare a new O-ring (4).
  6. Remove the support bracket of the fuel line (20). Disconnect from a casing of the thermostat (9) of the cooling line (17) and ventilation (18) paths.
  7. Remove the cover of the thermostat (9) - note the installation position of the connection fitting (14), prepare the new gasket.
  8. Installation is in the reverse order.
  9. Finally, check the cooling system for signs of leaks.

M628

Details of the thermostat 628 series engine

1 - upper air duct
2 - Hose cooling path
3 - thermostat housing
3a - Seal

4 - The support bracket duct (not applicable)
4a - Screws
5 - Hose cooling path


PERFORMANCE ORDER

  1. Details of the thermostat series engine 628 shown in the illustration, which includes all the links in the text.
  2. Remove the bypass tract charge air hose.
  3. Disconnect from the thermostat housing (3) Hose cooling tract (2).
  4. Remove the cover of the thermostat (3) complete with operating element, - Prepare the replacement O-ring (3a).
  5. Installation is in the reverse order.
  6. Finally, check the cooling system for signs of leaks.





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