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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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Mercedes-Benz
G-class
Introduction
Controls and operation receptions
Current care and maintenance
Engine
System of cooling, heating, ventilation and air conditioning
Engine cooling system
Antifreeze - a means of protection against freezing
Changing the coolant - general comments
Check the cover of the cooling system, replacement of coolant hoses
Check thermostat
Removing and installing thermostat
Removing and installing radiator cooling system
Removal and installation of the expansion tank
Removal and installation of the cooling fan assembly
Removal and installation of the water pump
Removal and installation of low-temperature cooler (M612)
Removal and installation of an engine block heater (with appropriate equipment)
Removing and installing auxiliary heater STH (with appropriate equipment)
Removing and installing auxiliary heater circulation pump STH (with appropriate equipment)
Ventilation systems, heating and air conditioning
The power supply system and exhaust
Systems of an electric motor
Automatic Transmission
Transmission Line
Brakes and auxiliary systems
Suspension and steering
Body
Onboard electric
Wiring
 


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Removal and installation of the cooling fan assembly



Petrol models

Mounting the impeller with viscous clutch

Details of installation of the fan impeller with a viscous clutch in the petrol models

1 - Holder
2 - pulley drive belt
3 - Mounting the impeller with a viscous clutch

4 - Torque Wrench
5 - carob nozzle

Fan shroud

Details of installation of the fan shroud assembly on petrol models and diesel models with engine M612

1 - Mounting the impeller with a viscous clutch
2 - Catches

3 - Cover the fan assembly

Diesel models

M612

Mounting the impeller with viscous clutch

Details of installation of the fan impeller with a viscous clutch on the diesel models with engine M612

1, 2 - Panels finishing cylinder head cover
3 - Overflow line cooling path
4 - Air intake
5 - The top cross beam bulkhead
6 - a spring clamp

7 - A viscous clutch fan
8 - Impeller
9 - Screwdriver
10 - Torque Wrench
11 - Central screw
12 - Cover the fan assembly

PERFORMANCE ORDER

  1. Remove the panels (1 and 2) finish the cylinder head cover.
  2. Poddomkratte car and establish it on props.
  3. Remove protection crankcase.
  4. Drain the cooling system (see chap. Current care and maintenance).
  5. Remove the overflow line (3).
  6. Remove the air intake hose (4) air cleaner mounted on the mudguard wing.
  7. Remove the radiator grille (see chap. Body).
  8. Remove the crossmember front end (5) and move it to the side assembled with hood lock.
  9. Release the clips (6) securing the fan shroud assembly.
  10. Put the holder on the screws of the fan drive pulley, - track correctness of the landing (see. Illustration details the installation of the impeller fan with viscous clutch on petrol models).
  11. Use a screwdriver (9) and a torque wrench (10) having a right-hand cutting, loosen the central screw (11), then remove the fan assembly (complete with cover) from the engine compartment.
  12. Otboltite impeller (8) from the coupling (7).
  13. Installation is in the reverse order. Impeller (8) must be installed marking ?�FRONT?� forward in the direction of motion - for the seat ring has a guide. Make sure also that the mounting tabs (arrows) casing hit the support subassemblies and bottom of the radiator.
  14. Finally, check the cooling system for signs of leaks.

Fan shroud

Details of installation of the fan cover on diesel models with engine series 612 shown in the illustration details the installation of the fan shroud assembly on petrol models and diesel models with engine M612.

M628

Details of installation of the fan assembly on diesel models with engine M628

1 - vent line
2 - Grille
3 - Fixing screws
4, 11, 12 - Fixing elements
5 - Bolts

6 - The top cross beam bulkhead
7 - Connector wiring
8 - Cover the fan assembly
9 - Bolt
10 - Catches

PERFORMANCE ORDER

  1. Remove the air cleaner (see chap. Power supply system and exhaust).
  2. Separate from the radiator and move towards the vent line (1), prepare a removable brace.
  3. Remove the grille (2) (see chap. Body).
  4. Remove the bolts (5) and remove the upper crossmember front end (6), - do not forget to release the latches of the drive cable release the hood latch.
  5. Disconnect the electrical connector (7) on the casing (8) of the fan assembly.
  6. Poddomkratte car and establish it on props.
  7. Remove protection crankcase.
  8. Remove the mounting bolt (9), release the catch (1) and release the cover (8) of the fan assembly of the guides on the radiator support brackets and the last.
  9. Installation is in the reverse order.
  10. Finally, check the cooling system for signs of leaks.





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Removal and installation of the water pump

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