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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg
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Volkswagen
Touareg
Operation and maintenance of car
Engine
Transmission
Chassis
Steering Gear
Brakes
Overview
Example data plate car
Front brakes
Rear brakes
Check the brake system
Bleeding brake system
Bleeding (major)
Additional pumping
The sequence of pumping
Removal and installation of the membrane potentiometer stroke brake booster G420
Removal and installation of the vacuum pump the brakes V192
Removing and installing brake servo pressure sensor G294
Removal and installation of the main brake cylinder
Removing and installing brake booster
Repair the brake pipe
Repairing front brake, Brembo brake calipers 17 '' (1LC)
Removing and installing brake pads
Repair rear wheel brakes, brake caliper FN 44
Removing and installing brake pads
Adjusting the parking brake
Adjust the brake pads on two wheels
Checking freewheel lever parking brake pedal
Removal and installation of the lever of the foot parking brake
Removing and installing rear brake cables
Disconnecting the brake pedal from the brake booster
Connecting the brake pedal to the brake booster
Removal, installation and adjustment of brake light switch
Anti-lock braking system (ABS)
Tables
Onboard electric
Body
diagrams
 


Hit Counter by Digits


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Removing and installing brake pads



Withdrawal
Mark brake pads when they are re-used. They must be set back in its place, otherwise there is the uneven distribution of braking forces between the wheels.
Remove the wheels.

Removing the plug connection
Fig. 6.36. Removing the plug connection


Disconnect the connector 1 Brake pad wear indicator (Fig. 6.36).
2 Remove the cap and remove the cable brake pad wear indicator.

Loosening bolts
Fig. 6.37. Loosening bolts


Remove the bolt (Fig. 6.37).

Removing stretch marks
Fig. 6.38. Removing stretch marks


Press down retaining spring at the same time remove a banner 1 (Fig. 6.38).

Removing the cable
Fig. 6.39. Removing the cable


Remove the cable brake pad wear indicator of the brake caliper housing and retaining spring 1 (Fig. 6.39).

Retaining spring
Fig. 6.40. Retaining spring


Remove the retaining spring (Fig. 6.40).
Before squeezing the brake pads need to pump out the brake fluid reservoir. If the brake fluid is then filled as the brake pads wear, it will avoid its leakage and damage caused by them.
Press the brake pads from the brake disc and remove the brake caliper.
If necessary, replace the brake pads. Carefully remove the contact sensor with cable brake pad wear indicator of brake pads and check for damage.
Intact contact sensor and cables can be used in the future.
Clean the caliper.
To clean the brake caliper using only alcohol.

Setting
Before dent the piston in the cylinder using a special device, it is necessary to pump the brake fluid reservoir. If the brake fluid is then filled as the brake pads wear, it will avoid its leakage and damage caused by them. Press the pistons.
Install the contact sensor cable Brake pad wear indicator cautiously in new brake pads.
Install the brake shoes in the brake caliper.
Install the retaining spring 1 (Fig. 6.40).
Install the cable brake pad wear indicator under the lip holding spring into the housing of the brake caliper.
Click on the retaining spring and push down until it stops stretching 1 (Fig. 6.39).
Make sure that the side end surfaces of the extensions were correct in the case of a brake support, so they could not crank.
Tighten the bolt (Fig. 6.37).
Connect the plugs 1 Brake pad wear indicator in the holder on the housing of the wheel bearing (Fig. 6.36).
Secure the cable brake pad wear indicator with a cap on the bleeder plug 2.
Install the wheels.

NOTE
After each replacement brake pad several times strongly press on the brake pedal. This is necessary to ensure that the brake pads have taken their position.
After replacing the pads, check the brake fluid level.

Torque
Hex bolt to stretch: 30 Nm.




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Repairing front brake, Brembo brake calipers 17 '' (1LC)
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Repair rear wheel brakes, brake caliper FN 44

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