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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

general info. full specifications. diagnostics. hints. tips. tricks
Volkswagen Touareg
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Volkswagen
Touareg
Operation and maintenance of car
Engine
Transmission
Chassis
Steering Gear
Brakes
Overview
Example data plate car
Front brakes
Rear brakes
Check the brake system
Bleeding brake system
Bleeding (major)
Additional pumping
The sequence of pumping
Removal and installation of the membrane potentiometer stroke brake booster G420
Removal and installation of the vacuum pump the brakes V192
Removing and installing brake servo pressure sensor G294
Removal and installation of the main brake cylinder
Removing and installing brake booster
Repair the brake pipe
Repairing front brake, Brembo brake calipers 17 '' (1LC)
Removing and installing brake pads
Repair rear wheel brakes, brake caliper FN 44
Removing and installing brake pads
Adjusting the parking brake
Adjust the brake pads on two wheels
Checking freewheel lever parking brake pedal
Removal and installation of the lever of the foot parking brake
Removing and installing rear brake cables
Disconnecting the brake pedal from the brake booster
Connecting the brake pedal to the brake booster
Removal, installation and adjustment of brake light switch
Anti-lock braking system (ABS)
Tables
Onboard electric
Body
diagrams
 


Hit Counter by Digits


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Removing and installing brake pads



Withdrawal
Mark brake pads when they are re-used. They must be set back in its place, otherwise there is the uneven distribution of braking forces between the wheels.
Remove the wheels.

Squeezing the holding spring
Fig. 6.26. Squeezing the holding spring


Push the retaining spring in the direction of arrow A, until it can apply pressure from the opening in the direction of arrow B (Fig. 6.26).

Turning the holding spring
Fig. 6.27. Turning the holding spring


Turn retaining spring 1 clockwise until it can not be drawn from the top hole (Fig. 6.27).

Removing the component cable Brake pad wear indicator
Fig. 6.42. Removing the component cable Brake pad wear indicator


Disconnect the connector 1 Brake pad wear indicator (Fig. 6.42).
Remove the display cable from the brake pad holder 2 on the brake caliper.
Remove the bottom of the plug 3 Brake pad wear indicator cable and speed sensor 4 from the holder on the brake caliper.

Removing caps
Fig. 6.43. Removing caps


Remove the caps (Fig. 6.43).
Unscrew and remove the two guide pin of the brake caliper.
Remove the brake caliper and strengthen its wire so that it does not pull its weight on the brake hose and do not damage it.
Remove the brake pads.
Clean the supporting surface of brake pads in the caliper-holder, remove the corrosion.
Clean the brake caliper.
To clean the brake caliper using only alcohol.

Setting
Before dent the piston in the cylinder using a special device, it is necessary to pump the brake fluid reservoir. Otherwise, in the case of topping a liquid, it can leak and cause damage.

Installation of pistons
Fig. 6.44. Installation of pistons


Push the pistons with the tool T10145 (Fig. 6.44).

NOTE
Internal brake pads (on the side of the piston) are set to determine the direction of motion, so they should be the mark.

Brake pads that are set to determine the direction dvizheniyav installed state on the back of the brake pad should show downwards (in the direction of rotation of the brake disc) (Fig. 6.45).

Brake pads
Fig. 6.45. Brake pads


Installing the brake pads
Fig. 6.46. Installing the brake pads


Install the brake pads with retaining springs into the piston (Fig. 6.46).
Install the outer brake pad in the bracket holder.
Secure brake caliper two guide bolts on the bracket-holder.
Set both the cap.
Press the cable speed sensor 4 in the holder on the brake caliper.
Connect plugs 3 and 1 brake pad wear indicator in the holder on the brake caliper.
Secure the cable brake pad wear indicator in the holder 2 on the brake caliper.
Install the retaining spring in the upper hole, then turn it clockwise.
Install the lower retaining spring on the bracket holder.
Then click on the first retaining spring in the direction of arrow A and then simultaneously opening the brake caliper in the direction of arrow B (Fig. 6.26).
Install the wheels.

NOTE
After each replacement brake pad several times strongly press on the brake pedal. This is necessary to ensure that the brake pads have taken their position.
After replacing the pads, check the brake fluid level.

Torque
Brake caliper to the bracket-holder: 30 Nm.




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Repair rear wheel brakes, brake caliper FN 44
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Adjusting the parking brake

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