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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Transporter, Caravelle (1990 release)

general info. full specifications. diagnostics. hints. tips. tricks
Volkswagen Transporter / Caravelle
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Volkswagen
Transporter / Caravelle
Instructions
Engine
General Data Engine
Removing and installing engine
Removing radiator
Removal and installation of a mudguard of the engine
Toothed belt
Cylinder Head
Removing and installing the camshaft
Hydraulic bucket tappets
Replacing valve stem seals
Valve
Compression Test
Belt
Troubleshooting Engine
Ignition system
Lubrication system
Engine cooling system
The power supply system of the engine
Rules of observance of cleanliness at work with the power supply system
Remote control
Fuel pump
System with activated charcoal
Wire throttle
A rope accelerate cold start
The power supply system of the diesel engine
The principle of operation of the diesel engine
The heating system of the fuel filter
Check and adjust idle and marginal revolutions
Sealing couplings pump
Sprayers
Checking the start of the feeding pump
Operation of machines equipped with a catalyst
Turbocharging
Fault diagnosis of diesel fuel injection system
Fuel injection
Exhaust system
Coupling
Transmission
Suspension
A steering
Brakes
Wheels and tires
Body
Electrical
 


Hit Counter by Digits


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Sprayers



Defective injectors can cause severe engine knock, the noise is very reminiscent of the failed main bearing. When such a failure, allow engine to idle and consistently to unscrew the union nuts fuel line to the injectors. If, after unscrewing a nut knocking disappears, then the injector is defective.

Faulty injector can also determine if the unscrew the union nuts of pipelines (series) while the engine at high idle. If the engine speed after unscrewing a nut does not change, then the faulty injector. Nozzles checked by a special gauge to the service station.

Checking injectors

Engine
1X, DAV
ABL
New injectors
130 - 138 bar
155 - 163 bar
Wear limit
120 bar
140 bar

The first signs of faulty injectors:

- Irregular ignition of the fuel mixture;
- Knocking in one or more cylinders;
- Loss of engine power;
- Excessively black clouds of exhaust gas;
- High fuel consumption.

Withdrawal

PERFORMANCE ORDER
1. Clean the fuel lines means of cold clearing.
2. Remove the fuel lines in the collection. To do this, unscrew the union nut open ring spanner, eg HAZET 4560.

A warning

Do not change the shape of the bend pipe. Blocks of pipelines to remove completely.


3. Unscrew the nozzle socket wrench 27 mm.

Setting

PERFORMANCE ORDER
1. Set always new thermal insulation between the cylinder head and the nozzles. Groove upward arrow indicates a cylinder head.
2. Tighten the nozzle torque 70 Nm.
3. Tighten the nuts of pipelines to 25 Nm.




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Checking the start of the feeding pump

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