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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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G-class
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Outdoor equipment and body parts
Removing setting wiper arms
Removing the drive front wipers
Removing and installing bonnet
Removing and installing bonnet
Removal and installation drive a cable release latch bonnet
Removing and installing the front grille
Removal and installation of covers of block headlights
Removal and installation of anther engine compartment complete AMG
Removing and installing side steps
Removing and installing bumpers
Removing and installing door mirrors
Removing and installing reservoir Windshield washer fluid
Removal and installation of the spare wheel
Removing and installing lockers protect wheel arches
Removing and installing panels exterior finish stands A
Removing and installing the front wings
Removal, installation and adjustment of doors
Removal and installation of a gas-filled tailgate lock (Versatile model)
Removing and installing exterior door handles
Removing and installing interior door handles
Removing and installing door locks
Removal and installation of latches and locking wedges tailboard
Removing and installing interior door trim assemblies
Removing and installing electric window regulator door
Removing and installing door window frame assemblies
Removal and installation of the glazing body
Removing and installing trim panels cover the top hatch
Removal and installation of a cover of the top hatch
Removal and installation of a cable drive of the top hatch
Removal and installation of the top hatch frame
Removal and installation of the sealing element and the top hatch of its attachments
Removal and installation of a drainage trough top hatch
Removal, installation and adjustment of the top hatch vetrootboynika
Salon Equipment
Onboard electric
Wiring
 


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Removal and installation of the glazing body



Door glass

The front doors

Details of installation of the window glass of the front door

1 - Loosen the screws
2 - The sealing element

3 - Window glass (prepared for extraction)

PERFORMANCE ORDER

  1. Remove the interior trim and door insulation pad (see. Section Removal and installation of interior trim door assembly), - the damaged lining must be replaced.
  2. In part (about halfway) lower window pane (3).
  3. Take precautionary measures against falling glass, remove the mounting screws (1).
  4. Remove the sealing element (2), - try not to break off the tab front retainer. A damaged gasket must be replaced.
  5. Pull up a rotation of 90 ?�, remove the glass (3) of the window opening.
  6. Installation in reverse order - tightening the mounting screws (1) should be made only after the glass (3) is aligned in the window opening.
  7. Finally, make sure the smooth progress of lowering / raising of the door glass.

Rear doors

Glass rear door assembly is removed from the window frame (see. Section Removal and installation of window frames door assemblies).

Side window fixed

Touring Models

Details of installation of the fixed side window on models Universal

1 - Glass
2 - Rubber seal

A2 / 33 - Antenna

Withdrawal

PERFORMANCE ORDER

  1. Accurately disunite an electric socket glued to the glass antenna (A2 / 33).

If mating connector is separated from the glass (1) will have to replace the latter.

  1. Fix the glass (1) sucker remover.
  2. Hooking a suitable wedge and a stripper while pulling out, release the glass (1) complete with rubber gasket (2) of the window opening.
  3. If necessary, remove the seal (2) and replace the glass (1). A damaged seal (2) must also be replaced.

Setting

PERFORMANCE ORDER

  1. Fill the installation cable into the groove of the rubber seal (2).
  2. Lubricate the seal (2) with a suitable composition (000 989 11 60).
  3. With the help of an assistant press the glass (1) to the outside of the seat flange of the window opening and start filling the seal (2) on the flange by pulling the cord inside (start from the bottom) - Make sure the seat of the seal.
  4. Finally, connect the wiring to the antenna (A2 / 33).

Convertible models

Details of installation of the fixed side glass on the Cabriolet models

1 - Puller
2 - Rubber seal
3 - Glass

4 - Planting flange
5 - Installation cable
6 - Landing groove

Withdrawal

PERFORMANCE ORDER

  1. Secure the suction of a stripper (1) glass (3) and release the last of the window opening in the body parts.
  2. If necessary, remove the seal (2) and replace the glass (3). A damaged seal (2) must also be replaced.

Setting

The procedure is similar to that described above for the Touring models.

Windshield

Details of the installation of the windscreen

1 - Sealing frame
2 - Glass
3 - Installation cable

4 - Clay
5 - Planting flange of the window opening

Details of the installation of the antenna stuck on the glass

6 - Wiring
7 - Button

A2 / 65 - Aerial amplifier

Withdrawal

PERFORMANCE ORDER

  1. Remove the solar radiation sensor (see chap. Onboard electric equipment).
  2. Remove the rain sensor (see chap. Onboard electric equipment).
  3. Take off the glass wiper arms.
  4. Cut open the rubber gasket sealing frame (1).
  5. Using the help of an assistant, push the glass (2) out of the window opening and remove it from the car - do not forget to disunite push the connector (7) electrical antenna amplifier (A2 / 65) on the right pane of glass (2).
  6. Thoroughly clean planting flange (5) of the window opening from mud deposits.

Setting

PERFORMANCE ORDER

  1. Put on the glass (2) sealing frame (1).
  2. Thread the cable installation (3) landing slot sealing frame (1).

The amount of overlap cord should be about 20 centimeters.

  1. Grease the adhesive (4) around the perimeter of the planting flange (5) of the window opening - width of the oiled area must be at least 7 millimeters.
  2. With the help of an assistant Start the glass (2) into the window opening and connect the wiring (6) of the antenna amplifier (A2 / 65).
  3. Gently press the glass (2) to the bearing flange (5) and, starting from the bottom, begin to pull into the installation cable (3).

Insufficient density of pressing the flange (5) can cause damage to the glass (2)!

  1. Type glue (4) into the gap between the sealing frame (1) and the glass (2) around the perimeter of the window opening. The excess adhesive mass immediately pay.
  2. The polymerization adhesive is 12 hours, after which the wipers can be lowered into position.
  3. Finally, install rain sensors and solar radiation (see chap. Onboard electric equipment).

Rear glass (Versatile model)

Details of installation of back glass (Versatile model)

1 - Connector wiring
2 - Sealing frame

3 - Glass
4 - Installation cable

Withdrawal

PERFORMANCE ORDER

  1. Remove the spare tire.
  2. Remove the interior door trim (see. Section Removal and installation of an internal upholstery of door assemblies).
  3. Disconnect the connector (1) electrical heating element heating the glass.
  4. Remove the brake upper level (see chap. Onboard electric equipment).
  5. Cut the outer lips of the sealing frame (2).
  6. Using the help of an assistant, push the glass (3) out of the window opening and remove it from the vehicle.

Setting

PERFORMANCE ORDER

  1. Put on the glass (3) the sealing frame (2).
  2. Thread the cable installation (4) landing slot sealing frame (2), - pre-frame sprinkle talcum powder or grease with soap and water.

The amount of overlap cord should be about 20 centimeters.

  1. With the help of an assistant gently push the glass to the bearing flange of the window opening, and pulling the cord inside, lock the assembly in the door frame.
  2. Install the remaining components is made in the reverse order of their removal.




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Removing and installing trim panels cover the top hatch

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