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Service lubrication systems
Details of installation of liquid heat exchanger on the engine oil filter series 612  | | |
| - Details of installation of liquid heat exchanger on the engine oil filter series 612 shown in the illustration, which includes all the links in the text.
- Open the hood and fix it in an upright position.
- Remove the finishing panels (1 and 2).
- Remove the cover (3) of the casing of the oil filter, remove the filter element and drain the oil into the prepared container.
- Remove the lower section of the soundproofing.
- Drain the cooling system (see chap. Power supply system and exhaust).
- Disconnect the EGR heat exchanger (11) cooling hose path (12).
- Remove the fuel cooler.
- Remove the bolts of the heat exchanger EGR (11) to the cylinder head.
- Separate the EGR heat exchanger by the air distribution pipe (110/1).
- Remove line (110/1).
- Remove the fuel line (21) (see chap. Power supply system and exhaust).
- Disconnect Hose cooling path (7) of the liquid cooler (8).
- Disconnect line ATF (9) of the heat exchanger (8), - ready to collect effluent.
- Remove the heat exchanger (8) of the timing cover.
- Installation is in the reverse order.
- Check the coolant level, if necessary, make appropriate adjustment (see chap. Power supply system and exhaust).
- Finally, start the engine and check for signs of leakage.
- Warm up the engine to normal operating temperature, stop it and, after about 2 minutes, check the level of the motor oil. If necessary, make an appropriate adjustment (see chap. Power supply system and exhaust).
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Removing and installing sump Preparing to remove sump Series 612 Preparing to remove sump Series 612 Details of installation of the sump 612 Series  | | |
| - Details of the installation of the oil pan to the engine 612 shown in a series of illustrations, which include all the links in the text.
- Open the hood and fix it in an upright position.
- Disconnect the negative wire from the battery.
- Remove the lower section of the soundproofing.
- Drain the engine oil (see chap. Power supply system and exhaust).
- Drain the cooling system (see chap. Power supply system and exhaust).
- Remove the finishing panels (1 and 2).
- Disconnect Hose cooling path (3) of the connecting element (4).
- Disconnect the hose (3) of the EGR (5).
- Disconnect the fuel hose (7) from the preheating apparatus (9).
- Remove the device (9) with EGR (5) - Prepare a new gasket.
- Remove coolant expansion tank (11) (see chap. System of cooling, heating and air conditioner).
- Remove the air inlet (12).
- Remove the air hose (13) - Prepare new sealing ring (6).
- Disconnect the air hose (15) from the mixing chamber.
- Remove the cooling fan (17).
- Disconnect the hose (18) from the radiator (19).
- Disconnect the electrical wiring from the motor oil level sensor (B40).
- Release the clamp on the primary catalytic converter (120/1) to the TWC (111).
- Remove the clamps torsion rod (24).
- Give nuts (23) of the front suspension towers of the power unit.
- Post on the winch motor.
- Loosen the screws (26 and 27) and drain the oil from the sump (28).
- Finally, remove the bolts and remove the pan.
- Remove the gasket (29).
- Carefully smooth out interfaced surfaces of the pallet and the block.
- Installation is in the reverse order. Remember that all sealing elements should be replaced on a mandatory basis. Track, that all fixture has been tightened with demanded effort.
- Finally, start the engine and check for any signs of leaks. Also clean the memory module on-board self-test (see chap. Systems of an electric motor).
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Removal and installation of the oil level sensor Details of the installation of the engine oil level sensor Series 612
| - Details of the installation of the engine oil level sensor Series 612 are shown in the illustration, which includes all the links in the text.
- Open the hood and fix it in an upright position.
- Remove the lower section of the soundproofing.
- Drain the engine oil (see chap. Power supply system and exhaust).
- Disconnect the wiring and remove the oil level sensor (B40).
- Installation is in the reverse order.
- Start the engine and check for any signs of leaks.
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Removal and installation of lubricators Details of lubricators installation on the engine series 612
|  | Lubricators maintenance associated with the dismantling of the crankshaft and its implementation to be entrusted to experts of car-care center. |
- Details of lubricators installation on the engine series 612 shown in the illustration, which includes all the links in the text.
- Remove the pan (see. Above).
- Remove the crankshaft.
- Remove Lubricators (22).
- Installation is in the reverse order.
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Removal and installation of the oil pump Details of the installation of the oil pump motor Series 612
| - Details of the installation of the oil pump motor 612 are shown in a series of illustrations, which includes all the links in the text.
- Remove the sump (1) (See above.).
- Remove the oil pump bolts (2) to the crankcase.
- Press tensioner (4) and throw off circuit (3) with the pump drive sprocket. Remove the pump assembly (2).
- Carefully smooth out interfaced surfaces of the pump and the engine block.
- Fill with fresh oil pump assembly.
- Installation is performed in reverse order - do not forget to clean the strainer maslozabornika.
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Replacing the chain oil pump drive Details of installation of a chain drive of the oil pump to the engine 612 series
| - Details of installation of the chain oil pump on the motor 612 are shown in a series of illustrations, which includes all the links in the text.
- Remove the pan (see. Above).
- Remove the oil pump (see. Above).
- With the help of a special device dismember the chain drive of the pump and remove it from the engine.
- Installation is in the reverse order - for joint chains, use a special device.
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Engine Series 628 Removing and installing oil filter housing Details of installation of engine oil filter series 628
| - Details of installation of engine oil filter series 628 are shown in the illustration, which includes all the links in the text.
- Remove the lower section of the soundproofing.
- Drain the cooling system (see chap. Power supply system and exhaust).
- Lift the cover of the power unit.
- Remove the electric cooling fan.
- Remove the cover (2) of the oil filter housing (11).
- Remove the hose cooling path extending from the radiator to the thermostat.
- Disconnect from the filter housing (11) of the cooling line (4) and ventilation (5) treats, liberate them from the support bracket (arrow).
- Also, disconnect the filter from the line (7, 9 and 8).
- Remove the support bracket (15).
- Remove the bolts (10).
- Remove the oil filter housing (11)
- Installation is in the reverse order.
- Finally, start the engine and check the filter for signs of leaks.
- Check motor oil level, if necessary, make appropriate adjustment (see chap. Power supply system and exhaust).
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Removal and installation of a heat exchanger liquid oil filter Details of installation of liquid heat exchanger on the engine oil filter series 628
| - Details of installation of liquid heat exchanger on the engine oil filter series 628 shown in the illustration, which includes all the links in the text.
- Open the hood.
- Lift the cover of the power unit.
- Remove the cover (1) the housing of the oil filter (6) and remove the filter element (2).
- Remove the left front wheel and the wheel arch locker protection.
- Remove the lower section of the soundproofing.
- Drain the cooling system (see chap. Power supply system and exhaust).
- Disconnect from a casing of the oil filter (6) of the cooling line (3) and ventilation (4) tracts.
- Remove the oil filter housing (6) liquid heat exchanger (8).
- Carefully smooth out interfaced surfaces, prepare a new gasket (9).
- Installation is in the reverse order.
- Finally, start the engine and check for any signs of leaks.
- Check motor oil level, if necessary, make appropriate adjustment (see chap. Power supply system and exhaust).
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Removing and installing sump The lower section of the pallet Details of installation of the lower section of the sump 628 Series
| - Details of installation of the lower section of the oil pan to the engine 628 series are shown in the illustration, which includes all the links in the text.
- Remove the lower section of the soundproofing.
- Disconnect the electrical wiring from the oil level sensor (B40).
- Drain the engine oil (see chap. Power supply system and exhaust).
- Remove / lower the front axle assembly (see chap. Suspension and steering).
- Remove the bolts of the support bracket of the lower tract charge air hoses on the right wall of the lower section of the oil pan.
- Remove the mounting bolts (2) and remove the bottom section of the pallet (1), if necessary, lift it in place of the arrow.
- Remove the oil level sensor (B40).
- Carefully smooth out interfaced surfaces of the lower and upper sections of the pallet.
- Installation is in the reverse order - track correctness of applying sealant to the mating surface of the lower section of the pallet.
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The top section of the pallet Details of installation of the top section of the pallet crankcase Series 628
| - Details of installation of the upper section of the oil pan to the engine 628 series are shown in the illustration, which includes all the links in the text.
- Remove the bottom section of the oil pan (2) (See above.).
- Remove the top section of the pallet (1).
- Carefully smooth out interfaced surfaces.
- Installation is in the reverse order - track correctness of applying sealant.
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Removal and installation of the oil pump Details of the installation of the oil pump to the engine 628 series
| - Details of the installation of the oil pump motor 628 are shown in a series of illustrations, which includes all the links in the text.
- Remove the two sections of the oil pan (see. Above).
- Remove the screw (7).
- Remove the screws (6) attaching the oil pump (8).
- Pull tensioner (4) of the drive chain (3) of the sprocket (5) driving the pump (8). If necessary, remove the chain and make its replacement.
- Remove the pump assembly (8).
- Remove the bolts (9) and remove the cover from the pump to the oil pipe (10).
- Clean strainer maslozabornika.
- Carefully smooth out interfaced surfaces.
- Fill with fresh oil pump assembly.
- Installation is in the reverse order.
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