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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz M-Class (W163, 1997 issue)

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Mercedes-Benz W163
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Mercedes-Benz
W163
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Current care and maintenance
Engine
System of cooling, heating and air conditioner
The power supply system and exhaust
The power supply system of petrol engines
The power supply system of diesel engines
Overview
Checks fuel injection system
Service components of an inlet air path
Service components of the throttle
Emptying the fuel tank
Removal and installation of the gauge of a stock of fuel
Removal of air from a contour of low pressure fuel path - for example, the engine 612 series
Removal and installation of the fuel pump prior
Removal and installation of the fuel pump (high pressure pump)
Removal and installation of a fuel distributive highway and injectors
Removal and installation of the pressure sensor in the fuel line
Removal and installation of the electric shut-off valve - 163,113 models
Removal and installation of the valve, the fuel pressure regulator
Removal and installation of the valve assembly models 163,128
Removing and installing fuel cooler models 163,113
Removing and installing fuel injection control module
Removing and installing fuel tank
Exhaust systems and reduce emissions
Systems of an electric motor
Manual box of a gear change
The transmission automatically processed
Transmission Line
Brakes and auxiliary systems
Suspension and steering
Body
Onboard electric
 


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Removal and installation of the fuel pump (high pressure pump)



Details of installation of pump models 163.113 (612 series engine)

1 - Support bracket
2 - the fuel return line
3 - Support bracket pressure line
4 - Transitional nozzle
5 - drive element

19 - pump
19/1 - pump pressure line
19/3 - Mounting boss
Y75 - Electric shut-off valve


PERFORMANCE ORDER

  1. Details of installation of pump models 163.113 (engine series 612) are shown in the illustration, which includes all the links in the text.
  2. Remove the trim panel of the cylinder head cover.
  3. Remove the accessory drive belt.
  4. Otboltite from the pump (19) pressure line (19/1).
  5. Remove the pump assembly from the bracket (1).
  6. Disconnect the fuel pump (19) fuel return line (2).
  7. Remove the electric shut-off valve (Y75).
  8. Turn out fixing bolts and remove the pump assembly (19).

Do not open the pump assembly, - if necessary, remove the drive element (5)!

  1. Disconnect the pump from the connecting pipe (4).
  2. Installation is in the reverse order. Do not forget to replace all sealing elements, make sure the observance of cleanliness of interfaced surfaces.

The drive element is replaced complete with the intermediate sprocket drive pump (see chap. Engine).

Models 163,128

Details of installation of pump models 163.128 (628 series engine)

1 - pump
2 - Fuel Line
3 - Pressure line pump
3a - Mounting boss
4 - the fuel return line
5 - Bolt
6 - Floating coupling injection timing angle

7 - Seal
8 - Bolt
9 - Preliminary fuel pump
10 - drive element
11 - Seal
12 - Bolt
Y94 - Quality Control Valve mixture

Details of installation of pump models 163.128 (628 series engine)

1 - pump
6 - Floating coupling injection timing angle

13 - Interim sprocket drive centrifugal pump with corrector
14 - Jack


PERFORMANCE ORDER

  1. Details of installation of pump models 163.128 (engine series 628) are shown in the illustrations, which include all the links in the text.
  2. Remove positioner throttle upper air sleeves.
  3. Otboltite from the pump (1) the pressure line (3) and the fuel return line (4).
  4. Disconnect the communication line (arrow) on the quality of the mixture control valve (Y94).
  5. Remove the bolts (5) and remove the fuel pump assembly (1).

Do not open the pump assembly, - if necessary, remove the floating sleeve (6)!

  1. Rate the degree of deterioration of the floating sleeve (6), if necessary, replace.
  2. Installation is in the reverse order - make sure that when installing the pump housing (13) intermediate stars were deployed in the same direction as the zero mark (arrow). Be sure to replace the sealing element tensioner. Do not forget to replace all sealing elements, make sure the observance of cleanliness of interfaced surfaces.




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Removal and installation of a fuel distributive highway and injectors

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