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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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Mercedes-Benz
G-class
Introduction
Controls and operation receptions
Current care and maintenance
Engine
System of cooling, heating, ventilation and air conditioning
The power supply system and exhaust
Systems of an electric motor
Automatic Transmission
Transmission Line
All-wheel drive - general information
Transfer case
Changing the oil in the transfer case
Removing and installing transfer case control module
Removal and installation of the vacuum receiver control differential lock
Removal and installation of the vacuum pump drive locking differentials
Removal and installation of the servo transfer case
Detaching and attaching the drive shafts to the transfer box
Removing and installing transfer case
Removal and installation of supports of suspension transfer case
The design of the transfer case
Replacement seals
Removal and installation of the executive cylinder drive locking center differential
Removing and Replacing the Front Cover
Removal and installation of the bearing cover intermediate flange
Disassembly and assembly of the bearing cap
Removing and installing the cover intermediate flange
Removal and installation of an intermediate flange
Removal and installation of a center differential
Disassembly and assembly of the center differential
Removing and installing input and intermediate shafts
Dismantling the input (drive shaft)
Dismantling the intermediate shaft
Removal and installation of components of the mechanism lock the center differential
Removal and installation of components of the mechanism of switching modes of transfer case
Bridges
Brakes and auxiliary systems
Suspension and steering
Body
Onboard electric
Wiring
 


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Replacement seals



For example, the gland outlet flange connecting the propeller shaft drive of the front axle (replacement of seals remaining two shafts produced in a similar manner)

Details of installation seals shaft transfer case

1 - Connection flange connecting the propeller shaft drive of the front axle
2 - Connection flange connection of the PTO drive shaft transfer case
3 - Connection flange connection of the PTO drive shaft axis of the rear axle

4 - Thrust washers
5 - Seals

PERFORMANCE ORDER

  1. Disconnect the transfer case propeller shafts (see. Section Detaching and attaching the drive shafts to the transfer box).
  2. Pre marking its installation position, remove the coupling flange (10) - if necessary, use a puller.
  3. Using a suitable extractor, remove the seal (5).
  4. Installation is in the reverse order. For planting, use a suitable mandrel gland (gland pre-grease lubricated universal type Molykote). Before installation flange tuck it screws the propeller shaft.





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The design of the transfer case
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Removal and installation of the executive cylinder drive locking center differential

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