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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg

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Volkswagen
	Touareg
		Operation and maintenance of car
		Engine
			Preliminary checks on the car
			The mechanical part (petrol engines 3,2L)
			The mechanical part (petrol engines 4,2L)
			The mechanical part (diesel engines 5,0L)
			Removing and installing subframe
			Pressurization system (diesel engines)
			Cooling system (petrol engines)
			The cooling system (diesel engines)
			Lubrication (petrol engines)
			Lubrication system (diesel engines)
			Injection System (petrol engines)
			Fuel injection system (diesel engines)
			Exhaust
			FUEL (beninovye engines)
			Tables
		Transmission
		Chassis
		Steering Gear
		Brakes
		Onboard electric
		Body
		diagrams

Hit Counter by Digits

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Engine

Preliminary checks on the car

Inspection of the absence of leaks and damage

Checking the V-ribbed belt

Removing and installing V-ribbed belt (gasoline engine 4,2L)

Removing and installing V-ribbed belt (gasoline engine 3,2L)

Checking the belt pulley on the bias (petrol engine 4,2L)

Removal and installation of the bottom screen proofing engine compartment

Removal and installation of the top casing of the engine

Check compression (petrol engine 3,2L)

Check compression (diesel engine 5,0L)

The mechanical part (petrol engines 3,2L)

Removal of the power unit

Removal and installation of the left and right engine support cushions

Removing and installing drive plate

Removing and installing oil seal on the flywheel side

Replacing the oil seal on the side of the crankshaft vibration damper

Replacement of sealing flange on the side of the crankshaft vibration damper

Removing and installing crankshaft

Removing and installing the side cover

Removing and installing cylinder head cover

Removal and installation of the cylinder head

Checking the valve timing

Removing camshafts

Installing the camshaft

Checking the axial displacement of the camshaft

Marking camshafts

Replacing valve stem seals

Checking the valve guides

Processing valve seat

Checking the pistons, piston rings and cylinder bore

The mechanical part (petrol engines 4,2L)

Checking the valve guides

Replacing the oil seal on the side of the crankshaft vibration damper

Removing and installing drive plate

Removal and installation of the flange on the side of the drive plate

Removal, installation and tension of the toothed timing belt

Checking axial clearance of camshafts

Replacing the camshaft seals

Replacement seals Hall sensors

Removing and installing the camshaft and controls the valve timing

The mechanical part (diesel engines 5,0L)

Removing Engine

Removing and installing subframe

Removal and installation of airbags and engine mounts (left and right)

Removing and installing drive plate

Removing and installing ramps crankshaft bearings

The front gasket flange and the vibration damper

Replacing the oil seal on the side of the crankshaft vibration damper

Replacement of the crankshaft oil seal on the side of the timing of the engine

Replacing the oil seal drive shaft of the generator

Installing the timing cover

Removing and installing the camshaft pinion

Checking the valve timing

Removing and installing cylinder head

Removal and installation of covers and cylinder head gaskets

Repair of cylinder heads

Pressurization system (diesel engines)

Check turbocharging system for leaks

Cooling system (petrol engines)

Removal and installation of elements of the cooling system

Draining coolant Bay

Removing and installing radiator

Removal and installation of the water pump

The cooling system (diesel engines)

Removing and installing mounting fan

Removing and installing radiator

Removal and installation of the cooling system fittings

Removal and installation of the water pump

Lubrication (petrol engines)

Removal and installation of elements of the lubrication system

Removal and installation of the oil nozzle

Removal and installation of a check valve oil drain

Dismantling and assemblage of the oil pump

Removing and installing oil pan

Check the oil pressure sensor

Checking oil pressure

Lubrication system (diesel engines)

Check engine oil level

Applying sealant

Loosening and screwing the oil filter cap

Checking oil pressure and oil pressure sensor

Checking the oil pressure on the front side of the engine

Injection System (petrol engines)

General information on the injection system

Checking injectors

Checking the fuel injection quantity

Checking fuel pressure regulator and residual pressure

Removing and installing engine control unit

Removing and installing engine control unit with protection against theft

Fuel injection system (diesel engines)

Check and adjust the position of the pistons unit injectors

Removing and installing intake manifold

Removal and installation of injectors

Replacing the O-rings injectors

Align the exhaust system

Removing and installing exhaust manifold and front pipe with the primary catalysts

A secondary air supply system

Check the combination valve

FUEL (beninovye engines)

Replacement of the fuel filter

Pumping of fuel from the tank

Removing and installing fuel delivery unit, the fuel level sensor and ejection pumps

Check power pumps

Electronic control of engine power (electronic throttle actuator)

Activated charcoal filter (cars with the letter designation of the engine AZZ, BKJ, BMV, and BRJ)

Activated charcoal filter (cars with the letter designation of the engine BAA and BMX)

Table 2.1. Technical specifications (gasoline engine 3,2 L)

Table 2.2. Technical specifications (gasoline engine 4,2 L)

Table 2.3. Tightening torques of fastening the power unit (gasoline engine 3,2 L)

Table 2.4. Specifications (diesel engines 5,0 L)

Table 2.5. Tightening torques of fastening the power unit (diesel engines 5,0 L)

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Appendix 1. Technical specifications Engine

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Preliminary checks on the car

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